Suzuki Grand Vitara JB416 / JB420 / JB419. Manual - part 359
5C-11 Clutch:
4) Slightly apply grease to input shaft (1).
“A”: Grease 99000–25210 (SUZUKI Super
Grease I)
5) Join transmission assembly with engine.
Refer to “Manual Transmission Assembly
Dismounting and Remounting: For Petrol Engine
Model in Section 5B” or “Manual Transmission
Assembly Dismounting and Remounting: For Diesel
Engine Model in Section 5B”.
NOTE
Turn crankshaft with wrench from front while
inserting transmission input shaft (1) to
clutch disc until splines mesh.
Clutch Cover, Clutch Disc and Flywheel
Inspection
S6JB0A5306010
Input Shaft Bearing
Check bearing for smooth rotation and replace it if
abnormality is found.
Clutch Disc
Measure depth of rivet head depression, i.e. distance
between rivet head and facing surface. If depression is
found to have reached service limit at any of holes,
replace disc assembly.
Rivet head depth
Standard: 1.5 mm (0.06 in.)
Service limit: 0.5 mm (0.02 in.)
Clutch Cover
• Check diaphragm spring for abnormal wear or
damage.
• Inspect pressure plate for wear or heat spots.
If abnormality is found, replace it as assembly. Do not
disassemble it into diaphragm and pressure plate.
Flywheel
Check surface contacting clutch disc for abnormal wear
or heat spots. Replace or repair as required.
1, “A”
I5JB0A530021-01
IYSQ01530025-01