Suzuki Grand Vitara JB416 / JB420 / JB419. Manual - part 109

1B-6 Aux. Emission Control Devices: For Petrol Engine Model

5) After checking vacuum, stop engine and remove 

PCV valve (1).
Shake valve and listen for rattle of check needle 
inside the valve. If valve does not rattle, replace PCV 
valve.

6) After checking, remove plug and install PCV valve.
7) Install air cleaner assembly securely.

Specifications

Tightening Torque Specifications

S6JB0A1217001

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.

Special Tools and Equipment

Recommended Service Material

S6JB0A1218001

Special Tool

S6JB0A1218002

[A]: For J20 engine
[B]: For M16 engine

I5JB0A120010-03

Fastening part

Tightening torque

Note

N

⋅m

kgf-m

lb-ft

PCV valve

27

2.7 

19.5

)

Material

SUZUKI recommended product or Specification

Note

Water tight sealant

SUZUKI Bond No.1207F

P/No.: 99000–31250

)

09917–47011

SUZUKI scan tool

Vacuum pump gauge

—

)

 / )

This kit includes following 
items. 1. Tech 2, 2. PCMCIA 
card, 3. DLC cable, 4. SAE 
16/19 adapter, 5. Cigarette 
cable, 6. DLC loop back 
adapter, 7. Battery power 
cable, 8. RS232 cable, 9. 
RS232 adapter, 10. RS232 
loop back connector, 11. 
Storage case, 12. )

Aux. Emission Control Devices: For Diesel Engine Model 1B-7

For Diesel Engine Model

Repair Instructions

EGR Valve Inspection

S6JB0A1226006

CAUTION

!

 

Do not disassemble EGR valve, or original 
performance will be spoiled.

 

1) Check EGR valve for the following.

If malfunction is found, replace EGR valve.
• Check EGR valve for wear and damage.
• Check EGR valve operates smoothly by opening 

EGR valve fully by hand.

2) Check resistance of EGR valve as follows.

If malfunction is found, replace EGR valve.
a) Check resistances between the following EGR 

valve terminals respectively.

EGR valve resistance

b) Check resistance between terminals 2 and 6 is 

decreased linearly when opening EGR valve 
fully from close position.

3) Check EGR valve operation by ECM signal as 

follows.
a) Turn ignition switch to OFF position.
b) Connect EGR valve connector (1) to EGR valve 

(2).

c) Turn ignition switch to ON position.
d) Check EGR valve opens and closes each 

approx. 10 times repeatedly and automatically 
after turning ignition switch to OFF position.

If EGR valve does not operate at all, go to next 
step.
If EGR valve operates correctly, EGR valve is in 
good condition.

4) Check pulse signal for EGR valve as follows.

a) Disconnect EGR valve connector.
b) Turn ignition switch to ON position.
c) Measure operating pulse signal between 

terminal “1” and terminal “5” of EGR valve 
connector using oscilloscope after turning 
ignition switch to OFF position.
If pulse signal shown in figure can be measured, 
replace EGR valve.
If not, check connection and wiring harness 
between EGR valve and ECM.

Terminal

Resistance

Between 2 and 4

3.9 – 12.6 k

Ω at 20 °C (68 °F)

Between 2 and 6

3.9 – 12.6 k

Ω at 20 °C (68 °F)

I6JB0A122001-01

1

2

4

5

6

I6JB0A122002-01

[A]: EGR valve connector (viewed from harness side)

1

I6JB0A122003-01

I6JB0A122004-02

1B-8 Aux. Emission Control Devices: For Diesel Engine Model

Exhaust Gas Temperature Sensor 1, 2 and 3 
Removal and Installation

S6JB0A1226007

NOTE
Exhaust gas temperature sensor 2 and 3 are 
equipped with only vehicle with diesel 
particulate filter.

 

Removal

1) Disconnect negative (–) cable at battery.
2) Disconnect exhaust gas temperature sensor 1, 2 

and/or 3 connectors (1).

3) Remove exhaust gas temperature sensor 1 (1), 2 (2) 

and/or 3 (3).

1

1

1

I5JB0B120011-01

4. Battery

5. Diesel particulate filter

2

3

4

5

1

I5JB0B120012-01

Aux. Emission Control Devices: For Diesel Engine Model 1B-9

Installation

1) Install exhaust gas temperature sensor 1, 2 and/or 3.

Tightening torque
Exhaust gas temperature sensor 1 (a):  40 N·m (
4.0 kgf-m, 29.0 lb-ft)
Exhaust gas temperature sensor 2 (b):  30 N·m (
3.0 kgf-m, 22.0 lb-ft)
Exhaust gas temperature sensor 3 (c):  30 N·m (
3.0 kgf-m, 22.0 lb-ft)

2) Connect exhaust gas temperature sensor 1, 2 and/or 

3 connectors (1).

3) Connect negative (–) cable at battery.

4. Battery

5. Diesel particulate filter

2, (b)

3, (c)

4

5

1, (a)

I5JB0B120013-01

1

1

1

I5JB0B120011-01