Suzuki Grand Vitara JB627. Manual - part 226

5A-88 Automatic Transmission/Transaxle: 

Manual Selector Assembly Components

S6JB0B5106005

Manual Selector Assembly Removal and 
Installation

S6JB0B5106006

Removal

1) Disconnect negative cable at battery.
2) Remove front center console box.
3) Disconnect shift lever switch connector.
4) Remove manual selector assembly mounting bolts.
5) Disconnect select cable (1) from manual selector 

assembly (2) expanding select cable clip (3).

Installation
Reverse removal procedure to install manual selector 
assembly noting the following instructions.
• Tighten manual selector assembly mounting bolts to 

specified torque.

Tightening torque
Manual selector assembly mounting bolt:  18 N·m 
(1.8 kgf-m, 13.0 lb-ft)

Select Lever Knob Installation

S6JB0B5106007

Screw select lever knob onto select lever by specified 
numbers of rotation below.

Rotation numbers for select lever knob
Installation (a): 13 – 14 rotations

CAUTION

!

 

When installing select lever knob, do not turn 
more than specified numbers of rotation.
Otherwise select lever knob is damaged.

 

Manual Selector Assembly Inspection

S6JB0B5106008

Check select lever for smooth and clear-cut movement 
individually and position indicator for correct indication.
If a malfunction is found, replace select lever assembly.

1. Manual lever assembly
2. Select indicator assembly
3. Illumination light assembly
4. Knob
5. Manual selector assembly mounting bolt
6. Slide cover

: 1.8 N

⋅m (1.8 kgf-m, 13.0 lb-ft.)

4

2

6

1

5

(a)

3

I5JB0A510033-01

1

2

I5JB0A510034-02

1

2

I5JB0A510034-02

1,(a)

I4RS0A510058-01

Automatic Transmission/Transaxle:  5A-89

“4” Position Switch Inspection

S6JB0B5106009

1) Disconnect negative cable at battery.
2) Remove front console box.
3) Disconnect manual selector connector (1).
4) Measure resistance between “4” position switch 

terminals.

“4” position switch specification
Shift selector lever to “P”, “N” or “D” range: 3.96 
– 4.04 k

Ω

Shift selector lever to “R”, “4”, “3” or “L” range: 
0.99 – 1.01 k

Ω

Mode Select Switch Inspection

S6JB0B5106010

1) Pull out mode select switch from front center console 

box.

2) Disconnect mode select switch connector.
3) Check continuity between mode select switch 

terminals.

Mode select switch specification

I5JB0A510164-01

Mode select 

switch

Normal position Power position

Continuity

No continuity

Continuity

A: Push

B: Push again to release

B

A

I5JB0A510042-01

5A-90 Automatic Transmission/Transaxle: 

Select Cable Component

S6JB0B5106011

(a)

7

(b)

6

(a)

2

1

(a)

2

3

4

8

(b)

9

(a)

7

5

I6JB01510019-01

1. Manual selector assembly

5. Manual select lever

9. Transmission range sensor bolt

2. Manual selector assembly mounting bolt

6. Manual select cable end nut

: 18 N

⋅m (1.8 kgf-m, 13.0 lb-ft.)

3. Select cable

7. Manual select lever nut

: 13 N

⋅m (1.3 kgf-m, 9.5 lb-ft.)

4. Select cable bracket

8. Transmission range sensor

: 12.5 N

⋅m (1.25 kgf-m, 9.0 lb-ft.)

Automatic Transmission/Transaxle:  5A-91

Select Cable Adjustment

S6JB0B5106012

1) Remove manual selector, refer to “Manual Selector 

Assembly Removal and Installation” with select 
cable connected.

2) Loosen manual select cable end nut (1).
3) Shift select lever (2) and manual select lever (3) to 

“N”.

4) Tighten manual select cable end nut (1) to specified 

torque.

Tightening torque
Manual select cable end nut (a):  13 N·m (1.3 kgf-
m, 9.5 lb-ft)

5) After select cable was installed, check for the 

following.
• Push vehicle with selector lever shifted to “P”. 

Vehicle should not move.

• Vehicle can not be driven in “N”.
• Vehicle can be driven in “D”, “4” and “L”.
• Vehicle can be backed in “R”.

Transmission Range Sensor Removal and 
Installation

S6JB0B5106013

Removal

1) Disconnect negative cable at battery.
2) Hoist vehicle.
3) Disconnect transmission range sensor connector 

(1).

4) Unbend bend parts of lock washer (1), then remove 

manual shift shaft nut (2), lock washer (1) and 
grommet.

5) Remove transmission range sensor (3) by removing 

sensor bolt (4).

2

3

1, (a)

I6JB01510020-01

1

I6JB01510021-01

4

3

1

2

I4JA01512011-01