Suzuki Grand Vitara JB627. Manual - part 205

 

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Suzuki Grand Vitara JB627. Manual - part 205

 

 

5A-4 Automatic Transmission/Transaxle: 

Item

Specifications

Torque 
converter

Type

3-element, 1-step, 2-phase type (with TCC (lock-up) mechanism)

Stall torque ratio

1.75

Oil pump

Type

Trochoid type oil pump

Drive system

Engine driven

Gear 
change 
device

Type

Forward 5-step, reverse 1-step planetary gear type

Shift position

“P” range

Gear in neutral, output shaft fixed, engine start

“R” range

Reverse

“N” range

Gear in neutral, engine start

“D” range (Transfer 4H) Forward 1st 

↔ 2nd ↔ 3rd ↔ 4th ↔ 5th 

automatic gear change

“4” range (Transfer 4H) Forward 1st 

↔ 2nd ↔ 3rd ↔ 4th automatic 

gear change

“D” range (Transfer 4L) Forward 1st 

↔ 2nd ↔ 3rd ↔ 4th automatic 

gear change

“3” range

Forward 1st 

↔ 2nd ↔ 3rd ← 4th ← 5th 

automatic gear change

“L” range

Forward 1st 

← 2nd ← 3rd ← 4th ← 5th 

reduction, and fixed at 1st gear

Gear ratio

1st

3.520

2nd

2.043

3rd

1.401

4th

1.000

5th

0.717

Reverse

3.224

Control elements

Wet type multi-disc clutch ... 3 sets
Wet type multi-disc brake ... 4 sets
One-way clutch ... 3 sets

Transfer

Hi: 1.000
Lo: 1.970

Final gear reduction ratio

4.300

Lubrication Lubrication system

Forced feed system by oil pump

Cooling

Cooling system

Radiator assisted cooling (water-cooled)

Fluid used

SUZUKI ATF 3317 or Mobil ATF 3309

Automatic Transmission/Transaxle:  5A-5

Clutch / Brake Functions of Automatic Transmission

S6JB0B5101002

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

9

9

10

10

11

11

12

12

13

13

14

14

15

15

16

16

I6JB01510004-01

1. Forward clutch

5. No.2 brake

9. One-way No.2 clutch

13. Output shaft

2. Direct clutch

6. 2nd brake

10. One-way No.3 clutch

14. FR planetary

3. Reverse clutch

7. 1st and reverse brake

11. Input shaft

15. MD planetary

4. No.1 brake

8. One-way No.1 clutch

12. Intermediate shaft

16. RR planetary

Part Name

Function

Forward clutch

Meshes input shaft and intermediate shaft.

Direct clutch

Meshes input shaft and MD planetary carrier.

Reverse clutch

Meshes input shaft and FR sun gear.

No.1 brake

Fixes FR planetary carrier.

No.2 brake

Fixes FR and MD ring gear.

2nd brake

Fixes outer race of one-way No.2 clutch, to prevent FR sun gear from turning 
counterclockwise (reverse direction of engine input rotation direction).

1st and reverse brake

Fixes RR ring gear.

One-way No.1

Prevent FR planetary carrier from turning counterclockwise.

One-way No.2

Prevent FR sun gear from turning counterclockwise only when 2nd brake is at work.

One-way No.3

Prevent RR ring gear from turning counterclockwise.

5A-6 Automatic Transmission/Transaxle: 

Table of A/T Component Operation

S6JB0B5101003

{

: Operating

Operation of Shift Solenoids and TCC Solenoid

S6JB0B5101009

{

: ON (Turn power on)

X: OFF (Turn power off)

Forward 

clutch

Direct 

clutch

Reverse 

clutch

No.1 

brake

No.2 

brake

2nd 

brake

1st and 

Reverse 

brake

One-way 

No.1 clutch

One-way 

No.2 clutch

One-way 

No.3 clutch

P

R

{

{

{

{

N

D

1st

{

{

2nd

{

{

{

{

3rd

{

{

{

{

4th

{

{

{

{

5th

{

{

{

{

3

1st

{

{

2nd

{

{

{

{

3rd

{

{

{

{

L 1st

{

{

Range

D

3

L

R

P & N

Gear

1st 2nd 3rd 4th 5th 1st 2nd 3rd 1st Rev (

 11 km/h) Rev (< 11 km/h)

Solenoids

Shift solenoid 
valve-A

{

{

X

X

X

{

{

X

{

X

{

{

Shift solenoid 
valve-B

X

{

{

X

X

X

{

{

X

{

X

X

Shift solenoid 
valve-E

X

X

X

X

{

X

X

X

X

X

X

X

Pressure control 
solenoid valve-B

X

X

X

X

{

X

X

X

X

X

X

X

Pressure control 
solenoid valve-C

{

{

{

{

X

{

{

X

X

{

{

{

TCC solenoid 
valve

X

X

X ({) ({) X

X

X

X

X

X

X

Automatic Transmission/Transaxle:  5A-7

Automatic Gear Shift Table

S6JB0B5101010

Automatic gear shift schedule is shown in the following table. Test-drive the vehicle on a flat road in the D position.

1. Shift Point in D position and transfer shift position in 4H

2. TCC lock-up point in D position and/or 4 position mode

NOTE
The gear change is done at the shift point different from the above while any of the following control 
functions is working. Bear this in mind when performing inspection.

 

• Slope Shift Control

When TCM makes up-slope judgment, Slope Shift Control (on up-slope) is executed by changing the gear change 
point to the high-speed side so as to reduce frequent up-shift and down-shift operations.
When TCM makes down-shift judgment, Slope Shift Control (on down-slope) is executed by changing the gear 
change point to the low-speed side so as to use engine-brake function effectively while driving on a down-slope.

• Cruise Shift Control

Cruise Shift Control is executed by selecting appropriate gear according to requirement for retaining a constant 
vehicle speed or acceleration so as to reduce frequent up-shift and down-shift operations while cruising.

Throttle 

opening (%)

Shift

Vehicle speed km/h (mph)

Remark

UP shift

Over 90%

1st 

→ 2nd

45 – 50 (28 – 31)

2nd 

→ 3rd

85 – 90 (53 – 56)

3rd 

→ 4th

132 – 137 (82 – 85)

4th 

→ 5th

177 – 182 (110 – 113)

50%

1st 

→ 2nd

24 – 29 (15 – 18)

2nd 

→ 3rd

52 – 57 (32 – 35)

3rd 

→ 4th

77 – 82 (48 – 51)

4th 

→ 5th

143 – 148 (89 – 92)

10%

1st 

→ 2nd

10 – 15 (6 – 9)

2nd 

→ 3rd

17 – 22 (11 – 14)

3rd 

→ 4th

33 – 38 (21 – 24)

4th 

→ 5th

48 – 53 (30 – 33)

DOWN shift

Over 90%

5th 

→ 4th

167 – 172 (104 – 107)

4th 

→ 3rd

122 – 127 (76 – 79)

3rd 

→ 2nd

45 – 50 (28 – 31)

2nd 

→ 1st

30 – 35 (19 – 22)

50%

5th 

→ 4th

68 – 73 (42 – 45)

4th 

→ 3rd

43 – 48 (27 – 30)

3rd 

→ 2nd

18 – 23 (11 – 14)

2nd 

→ 1st

6 – 11 (4 – 7)

0%

5th 

→ 4th

20 – 25 (12 – 16)

With applying brake pedal (coast 
down condition)

4th 

→ 3rd

17 – 22 (11 – 14)

3rd 

→ 2nd

7 – 12 (4 – 7)

2nd 

→ 1st

3 – 8 (2 – 5)

TCC status

Throttle 

opening (%)

Vehicle speed km/h (mph)

Remark

4

th

 gear lock-up

ON

50%

152 – 157 (94 – 98)

With “4” range condition

20 – 30%

53 – 67 (33 – 41)

OFF

50%

70 – 75 (44 – 47)

20 – 30%

44 – 49 (27 – 30)

5

th

 gear lock-up

ON

50%

174 – 179 (108 – 111)

20 – 30%

71 – 90 (44 – 56)

OFF

50%

147 – 152 (91 – 94)

20 – 30%

62 – 67 (39 – 42)

 

 

 

 

 

 

 

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