Subaru Legacy IV (2008 year). Manual - part 829

 

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Subaru Legacy IV (2008 year). Manual - part 829

 

 

CL-2

General Description

CLUTCH SYSTEM

1. General Description

A: SPECIFICATION

Model

2.5 L Non-turbo

2.5 L Turbo

Transmission type

5MT

Clutch cover

Type

Push type

Diaphragm set load

N (kgf, lbf)

5,688 (580, 1,279)

7,450 (760, 1,675)

Clutch disc

Facing material

Woven

O.D. × I.D. × thickness
mm (in)

Flywheel 
side

225 × 150 × 3.5

(8.86 × 5.91 × 0.138)

230 × 155 × 3.2

(9.06 × 6.10 × 0.126)

Clutch
cover side

230 × 155 × 3.5

(9.06 × 6.10 × 0.138)

Spline outer diameter

mm (in)

25.2 (0.992)

Depth of rivet head
mm (in)

Flywheel 
side

1.7 — 2.2 (0.067 — 0.087)

1.4 — 1.9 (0.055 — 0.075)

Clutch
cover side

1.7 — 2.2 (0.067 — 0.087)

Limit of 
sinking

0.3 (0.012)

Deflection limit

mm (in)

0.7 (0.028) at R = 110 (4.33)

Clutch release lever ratio

1.6

Release bearing

Grease-packed self-aligning

Clutch pedal

Full stroke

mm (in)

130 — 135 (5.12 — 5.31)

135 — 140 (5.31 — 5.51)

Free play

mm (in)

4 — 13 (0.16 — 0.51)

Flywheel

Type

Flexible

Model

2.5 L Turbo

Transmission type

6MT

Clutch cover

Type

Pull type

Diaphragm set load

N (kgf, lbf)

7,430 (758, 1,671)

Clutch disc

Facing material

Woven

O.D. × I.D. × thickness
mm (in)

Flywheel 
side

230 × 155 × 3.2 (9.06 × 6.10 × 0.126)

Clutch
cover side

230 × 155 × 3.5 (9.06 × 6.10 × 0.138)

Spline outer diameter

mm (in)

25.2 (0.992)

Depth of rivet head
mm (in)

Flywheel 
side

1.4 — 1.9 (0.055 — 0.075)

Clutch
cover side

1.7 — 2.2 (0.067 — 0.087)

Limit of 
sinking

0.3 (0.012)

Deflection limit

mm (in)

0.7 (0.028) at R = 110 (4.33)

Clutch release lever ratio

1.7

Release bearing

Grease-packed self-aligning

Clutch pedal

Full stroke

mm (in)

130 — 135 (5.12 — 5.31)

Free play

mm (in)

4 — 13 (0.16 — 0.51)

Flywheel

Type

Conventional

CL-3

General Description

CLUTCH SYSTEM

B: COMPONENT

1. CLUTCH ASSEMBLY

• 5MT non-turbo model

(1)

Dust cover

(6)

Release bearing

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Lever spring

(7)

Clutch cover

T1: 16 (1.6, 11.8)

(3)

Pivot

(8)

Clutch disc

T2: 72 (7.3, 53.1)

(4)

Release lever

(9)

Flexible flywheel

 

 

(5)

Clip

  

  

CL-00496

(4)

(2)

(1)

(9)

(5)

(6)

(7)

(8)

(3)

(5)

T2

T1

T1

CL-4

General Description

CLUTCH SYSTEM

• 5MT turbo model

(1)

Dust cover

(5)

Release bearing

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Lever spring

(6)

Clutch cover

T1: 16 (1.6, 11.8)

(3)

Pivot

(7)

Clutch disc

T2: 72 (7.3, 53.1)

(4)

Release lever

(8)

Flexible flywheel

 

 

(1)

(2)

(4)

(3)

(5)

T1

(6)

(7)

T1

T2

(8)

CL-00508

CL-5

General Description

CLUTCH SYSTEM

• 6MT model

(1)

Dust cover

(5)

Release bearing

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Release lever

(6)

Clutch cover

T1: 16 (1.6, 11.8)

(3)

Release shaft

(7)

Clutch disc

T2: 48 (4.9, 35.4)

(4)

Plug

(8)

Conventional flywheel

T3: 72 (7.3, 53.1)

(1)

(2)

(5)

(3)

(4)

(6)

(7)

(8)

T1

T2

T3

CL-00501

 

 

 

 

 

 

 

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