Subaru Legacy III (2000-2003 year). Manual - part 618

 

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Subaru Legacy III (2000-2003 year). Manual - part 618

 

 

MT-40

MANUAL TRANSMISSION AND DIFFERENTIAL

TRANSMISSION MOUNTING SYSTEM

4) Connect battery ground cable.

2. CROSSMEMBER AND CUSHION RUB-
BER

1) Install the rear cushion rubber.

Tightening torque: 

35 N·m (3.6 kgf-m, 26 ft-lb) 

2) Install the rear crossmember.

Tightening torque: 

T1: 70 N·m (7.1 kgf-m, 51 ft-lb) 
T2: 140 N·m (14.3 kgf-m, 103 ft-lb) 

3) Remove the transmission jack.
4) Install the heat shield cover. (If equipped)
5) Install the front, center, rear exhaust pipes and
the muffler. (Non-TURBO model)
Without OBD
<Ref. to EX(H4SOw/oOBD)-10, INSTALLATION,
Front Exhaust Pipe.>,
 <Ref. to EX(H4SOw/oOBD)-
13, INSTALLATION, Rear Exhaust Pipe.> and
<Ref. to EX(H4SOw/oOBD)-14, INSTALLATION,
Muffler.>
With OBD
<Ref. to EX(H4SO)-6, INSTALLATION, Front Ex-
haust Pipe.>,
 <Ref. to EX(H4SO)-9, INSTALLA-
TION, Rear Exhaust Pipe.> and 
<Ref. to
EX(H4SO)-10, INSTALLATION, Muffler.>
6) Install center, rear exhaust pipe and muffler.
(TURBO model)
<Ref. to EX(H4DOSTC)-8, INSTALLATION, Cen-
ter Exhaust Pipe.>,
 <Ref. to EX(H4DOSTC)-12, IN-
STALLATION, Rear Exhaust Pipe.>
 and <Ref. to
EX(H4DOSTC)-13, INSTALLATION, Muffler.>

C: INSPECTION

Repair or replace parts if the results of the inspec-
tion below are not satisfactory.

1. PITCHING STOPPER

Make sure that the pitching stopper is not bent or
damaged. Make sure that the rubber is not stiff,
cracked, or otherwise damaged.

2. CROSSMEMBER AND CUSHION RUB-
BER

Make sure that the crossmember is not bent or
damaged. Make sure that the cushion rubber is not
stiff, cracked, or otherwise damaged.

MT-00081

T1

T1

T2

T2

MT-41

MANUAL TRANSMISSION AND DIFFERENTIAL

OIL SEAL

5. Oil Seal

A: INSPECTION

Check oil seal portion for leakage. If leakage is
found, replace oil seal with new one.

B: REPLACEMENT

1) Clean transmission exterior.
2) Drain gear oil completely.

NOTE:
Tighten drain plug after draining gear oil.

Tightening torque: 

44 N·m (4.5 kgf-m, 32.5 ft-lb) 

3) Remove rear exhaust pipe and muffler.
Non-TURBO model without OBD
<Ref. to EX(H4SOw/oOBD)-13, REMOVAL, Rear
Exhaust Pipe.> and
 <Ref. to EX(H4SOw/oOBD)-
14, REMOVAL, Muffler.>
Non-TURBO model with OBD
<Ref. to EX(H4SO)-9, REMOVAL, Rear Exhaust
Pipe.> and 
<Ref. to EX(H4SO)-10, REMOVAL,
Muffler.>
TURBO model
<Ref. to EX(H4DOSTC)-12, REMOVAL, Rear Ex-
haust Pipe.> and 
<Ref. to EX(H4DOSTC)-13, RE-
MOVAL, Muffler.>
4) Remove heat shield cover. (If equipped)
5) Remove propeller shaft.  
<Ref. to DS-14, REMOVAL, Propeller Shaft.>
6) Using ST, remove the oil seal.
ST

398527700

PULLER ASSY

7) Using ST and hammer, install the oil seal.
ST

498057300

INSTALLER

8) Install the propeller shaft. <Ref. to DS-15, IN-
STALLATION, Propeller Shaft.>
9) Install the heat shield cover. (If equipped)
10) Install the rear exhaust pipe and muffler.
Non-TURBO model without OBD
<Ref. to EX(H4SOw/oOBD)-13, INSTALLATION,
Rear Exhaust Pipe.> and  <Ref
. to EX(H4SOw/
oOBD)-14, INSTALLATION, Muffler.>
Non-TURBO model with OBD
<Ref. to EX(H4SO)-9, INSTALLATION, Rear Ex-
haust Pipe.> 
and <Ref. to EX(H4SO)-10, INSTAL-
LATION, Muffler.>
TURBO model
<Ref. to EX(H4DOSTC)-12, INSTALLATION, Rear
Exhaust Pipe.>
 and <Ref. to EX(H4DOSTC)-13,
INSTALLATION, Muffler.>
11) Pour gear oil and check the oil level. <Ref. to
MT-31, REPLACEMENT, Transmission Gear Oil.>

(A) Oil seal

MT-00097

MT-00098

( A )

ST

MT-00099

MT-42

MANUAL TRANSMISSION AND DIFFERENTIAL

SWITCHES AND HARNESS

6. Switches and Harness

A: REMOVAL

1. BACK-UP LIGHT AND NEUTRAL POSI-
TION SWITCH

1) Disconnect connector battery ground cable.
2) Remove air intake duct and cleaner case.  (Non-
TURBO model)
<Ref. to IN(H4SO)-6, REMOVAL, Air Cleaner
Case.> and 
<Ref. to IN(H4SO)-7, REMOVAL, Air
Intake Duct.>
3) Remove the intercooler (TURBO model)
<Ref. to IN(H4DOSTC)-13, REMOVAL, Intercool-
er.>
4) Disconnect connector back-up light switch and
neutral position switch. 
Non-TURBO model

TURBO model

5) Lift-up the vehicle.

6) Remove back-up light switch and neutral posi-
tion switch with harness.

2. HIGH-LOW SWITCH

1) Disconnect connector battery ground cable.
2) Remove air intake duct and cleaner case.
<Ref. to IN(H4SO)-6, REMOVAL, Air Cleaner
Case.> and <Ref
. to IN(H4SO)-7, REMOVAL, Air
Intake Duct.>
3) Disconnect connector high-low switch.

4) Remove HI-LO switch cable from clamp.
5) Remove HI-LO switch.

(A) Neutral switch (Brown)

(B) Back-up light switch (Gray)

( A )

( B )

MT-00104

MT-00105

(A) Neutral switch (Brown connector)

(B) Back-up light switch (Gray connector)

(A) Neutral switch (Brown)

(B) Back-up light switch (Gray)

(C) High-low switch (Black)

(A) Clamp

(B) High-low switch

MT-00106

( A )

( B )

MT-00107

( A )

( B )

( C )

MT-00108

(B)

(A)

MT-43

MANUAL TRANSMISSION AND DIFFERENTIAL

SWITCHES AND HARNESS

B: INSTALLATION

1. BACK-UP LIGHT SWITCH AND NEU-
TRAL POSITION SWITCH

1) Install back-up light switch and neutral position
switch with harness.

Tightening torque:

24.5 N·m (2.5 kgf-m, 18.1 ft-lb)

2) Connect connector of back-up light switch and
neutral position switch.
3) Install air intake duct and cleaner case.  (Non-
TURBO model)
<Ref. to IN(H4SO)-6, INSTALLATION, Air Cleaner
Case.> and <
Ref. to IN(H4SO)-7, INSTALLATION,
Air Intake Duct.>
4) Install the intercooler (TURBO model)
<Ref. to IN(H4DOSTC)-14, INSTALLATION, Inter-
cooler.>
5) Connect battery ground cable.

2. HIGH-LOW SWITCH

1) Install high-low switch.

Tightening torque:

24.5 N·m (2.5 kgf-m, 18.1 ft-lb)

2) Install HI-LO switch cable to the clamp.
3) Connect connector high-low switch.
4) Install air intake duct and cleaner case.
<Ref. to IN(H4SO)-6, INSTALLATION, Air Cleaner
Case.> and <
Ref. to IN(H4SO)-7, INSTALLATION,
Air Intake Duct.>
5) Connect battery ground cable.

C: INSPECTION

1. BACK-UP LIGHT SWITCH

Inspect the back-up light switch. <Ref. to LI-7, IN-
SPECTION, Back-up Light System.>

2. NEUTRAL POSITION SWITCH

1) Turn ignition switch to OFF.
2) Disconnect connector neutral position switch.
3) Measure resistance between neutral position
switch terminals.
Non-TURBO model

TURBO model

4) Replace defective parts if outside the standard
value.

(A)

Neutral switch

(B)

Back-up light switch

MT-00106

( A )

( B )

Gear shift position

Terminal No.

Specified resis-

tance

Neutral position

1 and 2

More than 1 M

Other positions

Less than 1 

Gear shift position

Terminal No.

Specified resis-

tance

Neutral position

1 and 3

More than 1 M

Other positions

Less than 1 

1

2

MT-00110

MT-00111

1

2

3

4

 

 

 

 

 

 

 

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