Subaru Legacy III (2000-2003 year). Manual - part 401

 

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Subaru Legacy III (2000-2003 year). Manual - part 401

 

 

FU(H4DOSTC)-70

FUEL INJECTION (FUEL SYSTEMS)

FUEL SYSTEM TROUBLE IN GENERAL

29.Fuel System Trouble in General

A: INSPECTION

NOTE:
• When the vehicle is left unattended for an extended period of time, water may accumulate in the fuel tank.
To prevent water condensation.

(1) Top off the fuel tank or drain the fuel completely.
(2) Drain water condensation from the fuel filter.

• Refilling the fuel tank.
Refill the fuel tank while there is still some fuel left in the tank.
• Protecting the fuel system against freezing and water condensation.

(1) Cold areas
In snow-covered areas, mountainous areas, skiing areas, etc. where ambient temperatures drop below
0

°

C (32

°

F) throughout the winter season, use an anti-freeze solution in the cooling system. Refueling will

also complement the effect of anti-freeze solution each time the fuel level drops to about one-half. After
the winter season, drain water which may have accumulated in the fuel filter and fuel tank in the manner
same as that described under Affected areas below.
(2) Affected areas
When water condensation is notched in the fuel filter, drain water from both the fuel filter and fuel tank or
use a water removing agent (or anti-freeze solution) in the fuel tank.

• Observe the instructions, notes, etc., indicated on the label affixed to the anti-freeze solution (water remov-
ing agent) container before use.

Trouble and possible cause

Corrective action

1. Insufficient fuel supply to the injector

1)

Fuel pump will not operate.

Defective terminal contact.

Inspect connections, especially ground, and tighten 
securely.

Trouble in electromagnetic or electronic circuit parts.

Replace the fuel pump.

2)

Lowering of fuel pump function.

Replace the fuel pump.

3)

Clogged dust or water in the fuel filter.

Replace the fuel filter, clean or replace the fuel tank.

4)

Clogged or bent fuel pipe or hose.

Clean, correct or replace the fuel pipe or hose.

5)

Air is mixed in the fuel system.

Inspect or retighten each connection part.

6)

Clogged or bent breather tube or pipe.

Clean, correct or replace the air breather tube or pipe.

7)

Damaged diaphragm of pressure regulator.

Replace.

2. Leakage or blow out fuel

1)

Loosened joints of the fuel pipe.

Retightening.

2)

Cracked fuel pipe, hose and fuel tank.

Replace.

3)

Defective welding part on the fuel tank.

Replace.

4)

Defective drain packing of the fuel tank.

Replace.

5)

Clogged or bent air breather tube or air vent tube.

Clean, correct or replace the air breather tube or air vent 
tube.

3. Gasoline smell inside of compartment

1)

Loose joints at air breather tube, air vent tube and fuel 
filler pipe.

Retightening.

2)

Defective packing air tightness on the fuel saucer.

Correct or replace packing.

3)

Cracked fuel separator.

Replace the separator.

4)

Inoperative fuel pump modulator or circuit.

Replace.

4. Defective fuel meter indicator

1)

Defective operation of fuel meter unit.

Replace.

2)

Defective operation of fuel meter.

Replace.

5. Noise

1)

Large operation noise or vibration of fuel pump.

Replace.

EC(H4DOSTC)-2

EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)

GENERAL DESCRIPTION

1. General Description

A: CAUTION

• Wear working clothing, including a cap, protec-
tive goggles, and protective shoes during opera-
tion.
• Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
• Keep the disassembled parts in order and pro-
tect them from dust or dirt.
• Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly, and replacement.
• Be careful not to burn your hands, because each
part on the vehicle is hot after running.
• Be sure to tighten fasteners including bolts and
nuts to the specified torque.
• Place shop jacks or safety stands at the specified
points.
• Before disconnecting electrical connectors of
sensors or units, be sure to disconnect the ground
cable from battery.

EC(H4DOSTC)-3

EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)

FRONT CATALYTIC CONVERTER

2. Front Catalytic Converter

A: REMOVAL

NOTE:
Front catalytic converter is installed at the center
exhaust pipe (LH).
1) Remove the center exhaust pipe. <Ref. to
EX(H4DOSTC)-7, REMOVAL, Center Exhaust
Pipe.>
2) Separate the center exhaust pipe (LH) and cen-
ter exhaust pipe (RH).

B: INSTALLATION

NOTE:
Replace the gaskets with new ones.
Install in the reverse order of removal.

C: INSPECTION

1) Make sure there are no exhaust leaks from con-
nections and welds.
2) Make sure there are no holes or rusting.

(A) Center exhaust pipe (LH)

(B) Front catalytic converter

(C) Center exhaust pipe (RH)

EC-00126

(C)

(A)

(B)

 

 

 

 

 

 

 

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