Subaru Legacy III (2000-2003 year). Manual - part 234

FU(H6DO)-20

FUEL INJECTION (FUEL SYSTEMS)

INTAKE MANIFOLD

24) Remove ground cable from fuel pipe protector
RH.

25) Remove fuel pipe protector RH.

26) Disconnect air assist hose (A).
Remove the bolt (B), which holds fuel injector pipe
RH onto cylinder head.

27) Remove bolts which holds intake manifold onto
cylinder heads.

28) Remove intake manifold.

B: INSTALLATION

1) Install intake manifold onto cylinder heads.

NOTE:
Always use new gaskets.

Tightening torque:

25 N·m (2.5 kgf-m, 18.1 ft-lb)

FU-00554

FU-00555

FU-00556

( A )

( B )

( B )

FU-00557

FU-00558

FU-00557

FU-00558

FU(H6DO)-21

FUEL INJECTION (FUEL SYSTEMS)

INTAKE MANIFOLD

2) Install the bolt (B), which holds fuel injector pipe
RH onto cylinder head.

Tightening torque:

19 N·m (1.9 kgf-m, 14 ft-lb)

3) Connect air assist hose (A).

4) Install fuel pipe protector RH.

Tightening torque:

19 N·m (1.9 kgf-m, 14 ft-lb)

5) Install ground cable to fuel pipe protector RH.

6) Install the bolt (B) which holds fuel injector pipe
LH onto cylinder head.

Tightening torque:

19 N·m (1.9 kgf-m, 14 ft-lb)

7) Connect air assist hose (A).

8) Install fuel pipe protector LH.

Tightening torque:

19 N·m (1.9 kgf-m, 14 ft-lb)

9) Install ground cable to fuel pipe protector LH.

10) Install EGR pipe to EGR valve.

NOTE:
Always use new gasket.

Tightening torque:

6.4 N·m (0.65 kgf-m, 4.7 ft-lb)

FU-00556

( A )

( B )

( B )

FU-00555

FU-00554

FU-00553

( A )

( B )

FU-00552

FU-00551

FU-00547

FU(H6DO)-22

FUEL INJECTION (FUEL SYSTEMS)

INTAKE MANIFOLD

11) Connect fuel hoses.

12) Connect engine ground terminal to intake man-
ifold.

13) Connect engine harness connectors to bulk-
head connectors.

14) Connect brake booster hose.

15) Connect engine coolant hose to throttle body.

16) Connect PCV hose to cylinder head cover.

17) Install power steering pump and tank on brack-
ets.

(1) Install power steering tank on bracket.

(2) Connect connector to power steering pump
switch.

FU-00550

FU-00549

FU-00548

FU-00546

FU-00545

FU-00544

FU-00429

FU-00541

FU(H6DO)-23

FUEL INJECTION (FUEL SYSTEMS)

INTAKE MANIFOLD

(3) Tighten bolts which install power steering
pump on bracket.

Tightening torque:

20.1 N·m (2.05 kgf-m, 14.8 ft-lb)

(4) Install power steering pipes with bracket.

(5) Install V-belt. <Ref. to ME(H6DO)-28, IN-
STALLATION, V-belt.>

18) Connect rear window washer hose to washer
motor.
19) Connect front window washer motor connector.
20) Connect rear window washer motor connector.

21) Install washer tank on body.

22) Connect accelerator cable (A).
23) Connect cruise control cable (B). (With cruise
control models)

24) Install air intake duct, air cleaner and air intake
chamber. <Ref. to IN(H6DO)-7, INSTALLATION,
Air Intake Duct.> and <Ref. to IN(H6DO)-5, IN-
STALLATION, Air Cleaner.> and <Ref. to
IN(H6DO)-6, INSTALLATION, Air Intake Cham-
ber.>
25) Connect connector to fuel pump relay.

(A) Power steering pump

(B) Generator

(C) A/C compressor

ME-00482

( A )

( B )

( C )

ME-00449

FU-00191

FU-00190

FU-00536

( A )

( B )

FU-00431