Subaru Legacy III (2000-2003 year). Manual - part 38

FU(H4SO)-54

FUEL INJECTION (FUEL SYSTEMS)

FUEL TANK

CAUTION:
A helper is required to perform this work.

3) Connect the two-way valve hose (A) to two-way
valve, and then connect the evaporation hose (B)
to evaporation pipe.

4) Connect the fuel filler hose (A) and air vent hose
(B).

5) Tighten the band mounting bolts.

Tightening torque:

33 N·m (3.4 kgf-m, 25 ft-lb)

6) Install the rear side protector.

Tightening torque:

18 N·m (1.8 kgf-m, 13.0 ft-lb)

7) Install the rear suspension assembly.

CAUTION:
A helper is required to perform this work.

(1) Support the rear suspension assembly, and
then tighten the bolts which secure rear suspen-
sion assembly.

Tightening torque:

T1: 172 N·m (17.5 kgf-m, 127 ft-lb)
T2: 108 N·m (11.0 kgf-m, 80 ft-lb)
T3: 66 N·m (6.7 kgf-m, 48 ft-lb)

FU-00468

FU-00674

( A )

( B )

FU-00675

( A )

( B )

FU-00468

LH side

RH side

FU-00465

FU-00506

T2

T2

T3

T3

T1

T1

T3

T2

FU(H4SO)-55

FUEL INJECTION (FUEL SYSTEMS)

FUEL TANK

(2) Tighten the bolt which holds rear shock ab-
sorber to rear suspension arm. <Ref. to RS-11,
INSTALLATION, Rear Arm.>

Tightening torque:

157 N·m (16 kgf-m, 116 ft-lb)

8) Install the rear brake caliper. <Ref. to BR-29, IN-
STALLATION, Rear Disc Brake Assembly.>
9) Tighten the bolt which holds rear brake hoses
holding bracket.

Tightening torque:

33 N·m (3.4 kgf-m, 25 ft-lb)

10) Install the parking brake cable to cabin by forc-
ibly pushing it forward.
11) Tighten the bolts which hold parking brake ca-
ble holding bracket.

Tightening torque:

18 N·m (1.8 kgf-m, 13.0 ft-lb)

Tightening torque:

32 N·m (3.3 kgf-m, 23.9 ft-lb)

12) Connect the connector to ABS sensor.

13) Install the propeller shaft. <Ref. to DS-15, IN-
STALLATION, Propeller Shaft.>
14) Install the rear exhaust pipe and muffler.

NOTE:
To facilitate the procedure, apply a coat of SUBA-
RU CRC to matching area of the rubber cushions in
advance. 

SUBARU CRC (Part No. 004301003)

(1) Install the right and left rubber cushions.

FU-00463

FU-00461

FU-00459

FU-00460

FU-00458

FU-00456

FU(H4SO)-56

FUEL INJECTION (FUEL SYSTEMS)

FUEL TANK

(2) Install the front rubber cushion and attach
muffler assembly.

(3) Install the rear exhaust pipe to center ex-
haust pipe.

Tightening torque:

18 N·m (1.8 kgf-m, 13.0 ft-lb)

15) Install the front side protector.

Tightening torque:

18 N·m (1.8 kgf-m, 13.0 ft-lb)

16) Install the rear wheel.
17) Lower the vehicle.
18) Tighten the wheel nuts to rear wheel.
19) Install the parking brake cable. <Ref. to PB-7,
INSTALLATION, Parking Brake Cable.>
20) Install the console box.  <Ref. to EI-34, IN-
STALLATION, Console Box.>

21) Connect the fuel hoses, and then hold them
with the quick connector. <Ref. to FU(H4SO)-71,
INSTALLATION, Fuel Delivery, Return and Evapo-
ration Lines.>

22) Connect the fuel jet pump hose.

23) Connect the connector to fuel sub level sensor.

24) Install the sub service hole cover.

FU-00457

FU-00455

FU-00443

(A) Delivery hose

(B) Return hose

FU-00452

( A )

( B )

FU-00447

FU-00446

FU-00445

FU(H4SO)-57

FUEL INJECTION (FUEL SYSTEMS)

FUEL TANK

25) Connect the connectors to fuel tank cord, and
then plug the service hole with grommet.

26) Install the holder clip which secures fuel tank
cord on bracket.

27) Set the rear seat and floor mat.
28) Connect the connector to fuel pump relay (A).

29) Adjust the parking brake lever stroke. <Ref. to
PB-6, ADJUSTMENT, Parking Brake Lever.>
30) Check the wheel alignment and adjust if neces-
sary. <Ref. to FS-6, INSPECTION, Wheel Align-
ment.>

C: INSPECTION

1) Make sure there are no cracks, holes, or other
damage on the fuel tank.
2) Make sure that the fuel hoses and fuel pipes are
not cracked and that connections are tight.

FU-00450

FU-00449

FU-00648

( A )