Subaru Legacy (2005 year). Manual - part 684
6MT-83
MANUAL TRANSMISSION AND DIFFERENTIAL
Driven Gear Assembly
20.Driven Gear Assembly
A: REMOVAL
1) Remove the manual transmission assembly
from vehicle. <Ref. to 6MT-34, REMOVAL, Manual
Transmission Assembly.>
2) Prepare the transmission for overhaul. <Ref. to
6MT-40, Preparation for Overhaul.>
3) Remove the oil pipe, neutral position switch,
back-up light switch and harness. <Ref. to 6MT-42,
REMOVAL, Oil Pipe.> <Ref. to 6MT-45, REMOV-
AL, Neutral Position Switch.> <Ref. to 6MT-43, RE-
MOVAL, Back-up Light Switch.>
4) Remove the extension case. <Ref. to 6MT-47,
REMOVAL, Extension Case.>
5) Remove the transfer driven gear. <Ref. to 6MT-
58, REMOVAL, Transfer Driven Gear.>
6) Remove the center differential. <Ref. to 6MT-60,
REMOVAL, Center Differential.>
7) Remove the oil pump. <Ref. to 6MT-61, RE-
MOVAL, Oil Pump.>
8) Remove the transmission case. <Ref. to 6MT-
64, REMOVAL, Transmission Case.>
9) Remove the driven gear assembly. <Ref. to
6MT-69, REMOVAL, Main Shaft Assembly.>
10) Remove the 1st needle bearing.
11) Remove the thrust needle bearing.
B: INSTALLATION
1) Adjust the main shaft snap ring. <Ref. to 6MT-
81, ADJUSTMENT, Main Shaft Assembly.>
2) Adjust the 1st-2nd shifter rod. <Ref. to 6MT-115,
ADJUSTMENT, Shifter Fork and Rod.>
3) Install the thrust needle bearing.
NOTE:
Be sure the thrust needle bearing is installed in
proper direction.
4) Install the 1st needle bearing.
5) Install the driven gear assembly. <Ref. to 6MT-
70, INSTALLATION, Main Shaft Assembly.>
6) Install the transmission case. <Ref. to 6MT-65,
INSTALLATION, Transmission Case.>
7) Adjust backlash at axial direction of driven gear
assembly. <Ref. to 6MT-90, ADJUSTMENT, Driv-
en Gear Assembly.>
8) Install the oil pump. <Ref. to 6MT-62, INSTAL-
LATION, Oil Pump.>
9) Install the center differential. <Ref. to 6MT-60,
INSTALLATION, Center Differential.>
10) Install the transfer driven gear. <Ref. to 6MT-
58, INSTALLATION, Transfer Driven Gear.>
11) Install the extension case. <Ref. to 6MT-47, IN-
STALLATION, Extension Case.>
12) Install the oil pipe, neutral position switch,
back-up light switch and harness. <Ref. to 6MT-42,
INSTALLATION, Oil Pipe.> <Ref. to 6MT-45, IN-
STALLATION, Neutral Position Switch.> <Ref. to
6MT-43, INSTALLATION, Back-up Light Switch.>
13) Install the manual transmission assembly into
vehicle. <Ref. to 6MT-36, INSTALLATION, Manual
Transmission Assembly.>
MT-00586
MT-00587