Subaru Legacy (2005 year). Manual - part 647

5MT-35

MANUAL TRANSMISSION AND DIFFERENTIAL

Manual Transmission Assembly

22) Connect the following connectors:

(1) Transmission ground cable

Tightening torque:

13 N

⋅

m (1.3 kgf-m, 9.4 ft-lb)

(2) Neutral position switch connector
(3) Back-up light switch connector
(4) High-low switch connector (Dual-range
model)

23) Fill transmission gear oil through the transmis-
sion level gauge hole.
24) Install the air intake chamber stay.

Tightening torque:

16 N

⋅

m (1.6 kgf-m, 11.6 ft-lb)

25) Install the air intake chamber and air cleaner
case. <Ref. to IN(H4SO 2.0)-5, INSTALLATION,
Air Cleaner Case.> <Ref. to IN(H4SO 2.0)-7, IN-
STALLATION, Air Intake Chamber.>
26) Connect the battery ground cable to battery.
27) Take off the vehicle from lift arms.

5MT-36

MANUAL TRANSMISSION AND DIFFERENTIAL

Transmission Mounting System

4. Transmission Mounting Sys-

tem

A: REMOVAL

1. PITCHING STOPPER

1) Disconnect the ground cable from battery.
2) Remove the air intake chamber. <Ref. to
IN(H4SO 2.0)-7, REMOVAL, Air Intake Chamber.>
3) Remove the air cleaner case. <Ref. to IN(H4SO
2.0)-5, REMOVAL, Air Cleaner Case.>
4) Remove the pitching stopper.

2. CROSSMEMBER AND CUSHION RUB-
BER

1) Disconnect the ground cable from battery.
2) Lift-up the vehicle.
3) Remove the front, center and rear exhaust pipe,
and muffler. <Ref. to EX(H4SO 2.0)-6, REMOVAL,
Front Exhaust Pipe.> <Ref. to EX(H4SO 2.0)-10,
REMOVAL, Rear Exhaust Pipe.> <Ref. to
EX(H4SO 2.0)-12, REMOVAL, Muffler.>
4) Remove the heat shield cover. (If equipped)
5) Set the transmission jack under transmission
body.

CAUTION:
Always support the transmission case with a 
transmission jack.
6) Remove the rear crossmember.

7) Remove the rear cushion rubber.

B: INSTALLATION

1. PITCHING STOPPER

1) Install the pitching stopper.

Tightening torque:

T1: 50 N

⋅

m (5.1 kgf-m, 36.9 ft-lb)

T2: 58 N

⋅

m (5.9 kgf-m, 42.8 ft-lb)

2) Install the air intake chamber and cleaner case.
<Ref. to IN(H4SO 2.0)-5, INSTALLATION, Air
Cleaner Case.> <Ref. to IN(H4SO 2.0)-7, INSTAL-
LATION, Air Intake Chamber.>
3) Connect the battery ground cable to battery.

2. CROSSMEMBER AND CUSHION RUB-
BER

1) Install the rear cushion rubber.

Tightening torque:

35 N

⋅

m (3.6 kgf-m, 26 ft-lb)

2) Install the rear crossmember.

Tightening torque:

T1: 70 N

⋅

m (7.1 kgf-m, 51.6 ft-lb)

T2: 140 N

⋅

m (14.3 kgf-m, 103 ft-lb)

3) Remove the transmission jack.
4) Install the heat shield cover. (If equipped)
5) Install the front, center and rear exhaust pipe,
and muffler. <Ref. to EX(H4SO 2.0)-7, INSTALLA-
TION, Front Exhaust Pipe.> <Ref. to EX(H4SO
2.0)-10, INSTALLATION, Rear Exhaust Pipe.>
<Ref. to EX(H4SO 2.0)-12, INSTALLATION, Muf-
fler.>
6) Lower the vehicle.
7) Connect the battery ground cable to battery.

MT-00069

MT-00079

T2

T1

MT-00085

MT-00081

T 2

T 2

T 1

T 1

5MT-37

MANUAL TRANSMISSION AND DIFFERENTIAL

Transmission Mounting System

C: INSPECTION

Perform the following inspection procedures and
repair or replace defective parts.

1. PITCHING STOPPER

Check pitching stopper for bends or damage.
Check that the rubber is not stiff, cracked, or other-
wise damaged.

2. CROSSMEMBER AND CUSHION RUB-
BER

Check crossmember for bends or damage. Check
that the cushion rubber is not stiff, cracked, or oth-
erwise damaged.

5MT-38

MANUAL TRANSMISSION AND DIFFERENTIAL

Oil Seal

5. Oil Seal

A: INSPECTION

Check leakage of gear oil from the oil seal part. If
there is oil leakage, replace with a new oil seal.

B: REPLACEMENT

1) Clean the transmission exterior.
2) Drain gear oil completely.

NOTE:
Tighten the drain plug using new gasket after drain-
ing gear oil.

Tightening torque:

70 N

⋅

m (7.1 kgf-m, 51.6 ft-lb)

3) Remove the rear exhaust pipe and muffler.
<Ref. to EX(H4SO 2.0)-10, REMOVAL, Rear Ex-
haust Pipe.> <Ref. to EX(H4SO 2.0)-12, REMOV-
AL, Muffler.>
4) Remove the heat shield cover. (If equipped)
5) Remove the propeller shaft. <Ref. to DS-10, RE-
MOVAL, Propeller Shaft.>
6) Using the ST, remove the oil seal.
ST

398527700

PULLER ASSY

7) Using the ST, install the oil seal.
ST

498057300

INSTALLER

8) Install the propeller shaft. <Ref. to DS-11, IN-
STALLATION, Propeller Shaft.>
9) Install the heat shield cover. (If equipped)
10) Install the rear exhaust pipe and muffler.
<Ref. to EX(H4SO 2.0)-10, INSTALLATION, Rear
Exhaust Pipe.> <Ref. to EX(H4SO 2.0)-12, IN-
STALLATION, Muffler.>
11) Pour gear oil and check the oil level. <Ref. to
5MT-29, REPLACEMENT, Transmission Gear
Oil.>

(A) Oil seal

MT-00097

MT-00098

(A)

ST

MT-01299

ST