Subaru Legacy (2005 year). Manual - part 503

 

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Subaru Legacy (2005 year). Manual - part 503

 

 

CS-53

CONTROL SYSTEMS

Reverse Check Cable

NOTE:
Be careful not to damage the innner boot.
16) Loose the lock nut, and then remove the re-
verse check cable from cable plate.

B: INSTALLATION

1) Insert the reverse check cable to the hole of in-
ner boot from underneath the vehicle.
2) Insert the reverse check cable into gear shift le-
ver assembly, and secure it with band clip.

NOTE:
• Cut off the extra band clip
• Make sure that the reverse check cable is insert-
ed into gear shift lever assembly witout any clear-
ance.
3) Using spring pin, fix the slider and reverse check
cable end.

NOTE:
Apply grease to sliding area of the slider.

4) Lift-up the vehicle.
5) Adjust the length between end of cable plate and
reverse check cable to 84 mm (3.31 in) with cable
pulled, and then tighten the lock nut.

Tightening torque:

6 N

⋅

m (0.6 kgf-m, 4.4 ft-lb)

6) Move the transmission to the right side, then in-
stall the stay.

Tightening torque:

T: 32 N

⋅

m (3.3 kgf-m, 23.6 ft-lb)

7) Install the reverse check cable, washer and snap
pin to reverse check lever.

NOTE:
Take care to install the snap pin in proper direction.

(A) Cable plate

(B) Reverse check cable

(A) Slider

(B) Spring pin

CS-00228

(A)

(B)

CS-00225

(A)

(B)

(A) 84 mm (3.31 in)

(A) Stay

(A) Reverse check cable

(B) Washer

(C) Snap pin

(D) Front side

CS-00242

(A)

CS-00246

(A)

T

CS-00224

(B)

(D)

(C)

(A)

CS-54

CONTROL SYSTEMS

Reverse Check Cable

8) Secure the reverse check cable to clip of stay.

NOTE:
Install the reverse check cable to upper side of
stay.

9) Install the rear exhaust pipe and muffler. <Ref. to
EX(H6DO)-7, INSTALLATION, Rear Exhaust
Pipe.> <Ref. to EX(H6DO)-9, INSTALLATION,
Muffler.>
10) Lower the vehicle.
11) Install the front cover assembly.
12) Install the console box. <Ref. to EI-53, INSTAL-
LATION, Console Box.>

C: INSPECTION

1) Make sure the slider moves smoothly. If it does
not move, adjust the reverse check cable or check
the slider for damage. <Ref. to CS-54, ADJUST-
MENT, Reverse Check Cable.>
2) Check that the gear is shift to reverse, when the
slider is pulled up. If the gear is not shift to reverse,
adjust the reverse check cable. <Ref. to CS-54,
ADJUSTMENT, Reverse Check Cable.>
3) Check that the gear is not shift to reverse, when
the slider is not pulled up. If the gear is shift to re-
verse, adjust or replace the reverse check cable.
<Ref. to CS-54, ADJUSTMENT, Reverse Check
Cable.>

D: ADJUSTMENT

1) Lift-up the vehicle.
2) Remove the under cover.
3) Remove the rear exhaust pipe and muffler.
<Ref. to EX(H6DO)-7, REMOVAL, Rear Exhaust
Pipe.> <Ref. to EX(H6DO)-9, REMOVAL, Muffler.>
4) Remove the crossmember. <Ref. to 6MT-32,
REMOVAL, Transmission Mounting System.>

5) Remove the snap pin and washer, and then sep-
arate the reverse check cable from reverse check
lever.

6) Move the transmission to the right side, then re-
move the stay bolt and reverse check cable.

NOTE:
If the transmission is not moved, stay bolt may con-
tact the body. It will cause damage.

7) Adjust the length between end of cable plate and
reverse check cable to 84 mm (3.31 in), and then
tighten the lock nut.

Tightening torque:

6 N

⋅

m (0.6 kgf-m, 4.4 ft-lb)

(A) Reverse check cable

(B) Clip

CS-00243

(A)

(B)

(A) Snap pin

(B) Washer

(C) Reverse check cable

(A) Stay

(B) Stay bolt

(A) 84 mm (3.31 in)

CS-00220

(B)

(A)

(C)

CS-00245

(A)

(B)

CS-00242

(A)

CS-55

CONTROL SYSTEMS

Reverse Check Cable

8) Move the transmission to the right side, then in-
stall the stay.

Tightening torque:

T: 32 N

⋅

m (3.3 kgf-m, 23.6 ft-lb)

9) Install the crossmember. <Ref. to 6MT-32, IN-
STALLATION, Transmission Mounting System.>
10) Install the rear exhaust pipe and muffler. <Ref.
to EX(H6DO)-7, INSTALLATION, Rear Exhaust
Pipe.> <Ref. to EX(H6DO)-9, INSTALLATION,
Muffler.>
11) Install the reverse check cable, washer and
snap pin to reverse check lever.

NOTE:
Take care to install the snap pin in proper direction.

12) Install the under cover.

(A) Stay

(A) Reverse check cable

(B) Washer

(C) Snap pin

(D) Front side

CS-00246

(A)

T

CS-00224

(B)

(D)

(C)

(A)

CS-56

CONTROL SYSTEMS

MT Drive Select Lever

10.MT Drive Select Lever

A: REMOVAL

1) Set the drive select lever to “HI” position.
2) Push the both sides of knob and remove the cov-
er. (Rubber type)

3) Insert a screwdriver with thin tip into the both
sides of knob and push to remove the cover.
(Leather type)
4) Remove the bolts, and then remove the knob.
5) Remove the console box. <Ref. to EI-53, RE-
MOVAL, Console Box.>
6) Remove the drive select lever from vehicle body.

7) Remove the flange nut and clip, and then re-
move the drive select cable.

B: INSTALLATION

1) Secure the drive select cable to the lever with
clip, and temporary tighten the flange nut.

2) Install the drive select lever to vehicle.

Tightening torque:

12 N

⋅

m (1.2 kgf-m, 8.9 ft-lb)

3) Adjust the drive select cable. <Ref. to CS-59,
ADJUSTMENT, Drive Select Cable.>
4) Install in the reverse order of removal.

C: DISASSEMBLY

1) Remove the bolts and nuts.
2) Remove the lever and spring.

(A) Cover

(B) Knob

(A) Flange nut

(B) Clip

(B)

CS-00395

(A)

CS-00396

CS-00397

(A)

(B)

(A) Flange nut

(B) Clip

(A) Lever

(B) Spring

CS-00397

(A)

(B)

CS-00396

CS-00398

(A)

(B)

 

 

 

 

 

 

 

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