Subaru Legacy (2005 year). Manual - part 467

 

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Subaru Legacy (2005 year). Manual - part 467

 

 

EN(H6DO)(diag)-181

ENGINE (DIAGNOSTICS)

Diagnostic Procedure with Diagnostic Trouble Code (DTC)

Step

Check

Yes

No

1

CHECK ANY OTHER DTC ON DISPLAY.

Is any other DTC displayed?

Check DTC using 
the List of Diag-
nostic Trouble 
Code (DTC). <Ref. 
to 
EN(H6DO)(diag)-
66, List of Diag-
nostic Trouble 
Code (DTC).>

NOTE:
In this case, it is
not necessary to
inspect DTC
P0301, P0302,
P0303, P0304,
P0305 and P0306.

Go to step 2.

2

CHECK OUTPUT SIGNAL FROM ECM.
1) Turn the ignition switch to ON.
2) Measure the voltage between ECM con-
nector and chassis ground on faulty cylinders.

Connector & terminal

#1 (B136) No. 6 (+) — Chassis ground (

):

#2 (B136) No. 5 (+) — Chassis ground (

):

#3 (B136) No. 4 (+) — Chassis ground (

):

#4 (B136) No. 3 (+) — Chassis ground (

):

#5 (B136) No. 2 (+) — Chassis ground (

):

#6 (B136) No. 1 (+) — Chassis ground (

):

Is the voltage more than 10 V? Go to step 7.

Go to step 3.

3

CHECK HARNESS BETWEEN FUEL INJEC-
TOR AND ECM CONNECTOR.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from fuel injector 
on faulty cylinders.
3) Measure the resistance between ECM con-
nector and engine ground on faulty cylinders.

Connector & terminal

#1 (E5) No. 1 — Engine ground:
#2 (E16) No. 1 — Engine ground:
#3 (E6) No. 1 — Engine ground:
#4 (E17) No. 1 — Engine ground:
#5 (E43) No. 1 — Engine ground:
#6 (E44) No. 1 — Engine ground:

Is the resistance more than 1 
M

Ω?

Go to step 4.

Repair the ground 
short circuit of har-
ness between fuel 
injector and ECM 
connector.

4

CHECK HARNESS BETWEEN FUEL INJEC-
TOR AND ECM CONNECTOR.
Measure the resistance of harness connector 
between ECM connector and fuel injector on 
faulty cylinders.

Connector & terminal

#1 (B136) No. 6 — (E5) No. 1:
#2 (B136) No. 5 — (E16) No. 1:
#3 (B136) No. 4 — (E6) No. 1:
#4 (B136) No. 3 — (E17) No. 1:
#5 (B136) No. 2 — (E43) No. 1:
#6 (B136) No. 1 — (E44) No. 1:

Is the resistance less than 1 
Ω?

Go to step 5.

Repair the har-
ness and connec-
tor.

NOTE:
In this case, repair
the following:
• Open circuit of 
harness between 
ECM and fuel 
injector connector
• Poor contact in 
coupling connector

5

CHECK FUEL INJECTOR.
Measure the resistance between fuel injector 
terminals on faulty cylinder.

Terminal

No. 1 — No. 2:

Is the resistance 5 — 20 

Go to step 6.

Replace the faulty 
fuel injector. <Ref. 
to FU(H6DO)-26, 
Fuel Injector.>

EN(H6DO)(diag)-182

ENGINE (DIAGNOSTICS)

Diagnostic Procedure with Diagnostic Trouble Code (DTC)

6

CHECK POWER SUPPLY LINE.
1) Turn the ignition switch to ON.
2) Measure the voltage between fuel injector 
and engine ground on faulty cylinders.

Connector & terminal

#1 (E5) No. 2 (+) — Engine ground (

):

#2 (E16) No. 2 (+) — Engine ground (

):

#3 (E6) No. 2 (+) — Engine ground (

):

#4 (E17) No. 2 (+) — Engine ground (

):

#5 (E43) No. 2 (+) — Engine ground (

):

#6 (E44) No. 2 (+) — Engine ground (

):

Is the voltage more than 10 V? Repair the poor 

contact in all con-
nectors in fuel 
injector circuit.

Repair the har-
ness and connec-
tor.

NOTE:
In this case, repair
the following:
• Open circuit of 
harness between 
main relay and fuel 
injector on faulty 
cylinders
• Poor contact in 
coupling connector
• Poor contact in 
main relay connec-
tor
• Poor contact in 
fuel injector con-
nector on faulty 
cylinders

7

CHECK HARNESS BETWEEN FUEL INJEC-
TOR AND ECM CONNECTOR.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from fuel injector 
on faulty cylinders.
3) Turn the ignition switch to ON.
4) Measure the voltage between ECM con-
nector and chassis ground on faulty cylinders.

Connector & terminal

#1 (B136) No. 6 (+) — Chassis ground (

):

#2 (B136) No. 5 (+) — Chassis ground (

):

#3 (B136) No. 4 (+) — Chassis ground (

):

#4 (B136) No. 3 (+) — Chassis ground (

):

#5 (B136) No. 2 (+) — Chassis ground (

):

#6 (B136) No. 1 (+) — Chassis ground (

):

Is the voltage more than 10 V? Repair the battery 

short circuit of har-
ness between 
ECM and fuel 
injector. After 
repair, replace the 
ECM. <Ref. to 
FU(H6DO)-34, 
Engine Control 
Module (ECM).>

Go to step 8.

8

CHECK FUEL INJECTOR.
1) Turn the ignition switch to OFF.
2) Measure the resistance between fuel injec-
tor terminals on faulty cylinder.

Terminal

No. 1 — No. 2:

Is the resistance less than 1 
Ω?

Replace the faulty 
fuel injector <Ref. 
to FU(H6DO)-26, 
Fuel Injector.>
 and 
ECM <Ref. to 
FU(H6DO)-34, 
Engine Control 
Module (ECM).>.

Go to step 9.

9

CHECK INSTALLATION OF CAMSHAFT PO-
SITION SENSOR/CRANKSHAFT POSITION 
SENSOR.

Is the camshaft position sensor 
or crankshaft position sensor 
loosely installed?

Tighten the cam-
shaft position sen-
sor or crankshaft 
position sensor.

Go to step 10.

10

CHECK CRANK PLATE.

Is the crank sprocket rusted or 
the teeth of crank plate bro-
ken?

Replace the crank 
plate. <Ref. to 
ME(H6DO)-65, 
Cylinder Block.>

Go to step 11.

11

CHECK INSTALLATION CONDITION OF 
TIMING CHAIN.
Turn the crankshaft using ST, and align align-
ment mark on crank sprocket with alignment 
mark on cylinder block.
ST

18252AA000 CRANKSHAFT SOCKET

Is the timing chain dislocated 
from its proper position?

Correct the instal-
lation condition of 
timing chain. <Ref. 
to ME(H6DO)-47, 
Timing Chain 
Assembly.>

Go to step 12.

Step

Check

Yes

No

EN(H6DO)(diag)-183

ENGINE (DIAGNOSTICS)

Diagnostic Procedure with Diagnostic Trouble Code (DTC)

12

CHECK FUEL LEVEL.

Is the fuel gauge indication 
lower than the “Lower” level?

Replenish fuel so 
fuel gauge indica-
tion is higher than 
the “Lower” level. 
After replenishing 
fuel, Go to step 13.

Go to step 13.

13

CHECK STATUS OF MALFUNCTION INDI-
CATOR LIGHT.
1) Perform the clear memory mode using 
Subaru Select Monitor.
<Ref. to EN(H6DO)(diag)-41, Clear Memory 
Mode.>
2) Start the engine, and drive the vehicle more 
than 10 minutes.

Does the malfunction indicator 
light illuminate or blink?

Go to step 15.

Go to step 14.

14

CHECK CAUSE OF MISFIRE DIAGNOSED.

Has the cause of misfire been 
detected while running the 
engine?

Finish diagnostics 
operation, if the 
engine has no 
abnormality.

Repair the poor 
contact.

NOTE:
In this case, repair
the following:
• Poor contact in 
ignition coil con-
nector
• Poor contact in 
fuel injector con-
nector on faulty 
cylinders
• Poor contact in 
ECM connector
• Poor contact in 
coupling connector

15

CHECK AIR INTAKE SYSTEM.

Is there any fault in air intake 
system?

Repair the air 
intake system.

NOTE:
Check the follow-
ing items.
• Are there air 
leaks or air suction 
caused by loose or 
dislocated nuts 
and bolts?
• Are there cracks 
or any disconnec-
tion of hoses?

Go to step 16.

16

CHECK MISFIRE SYMPTOM.
1) Turn the ignition switch to ON.
2) Read DTC.
<Ref. to EN(H6DO)(diag)-33, Read Diagnostic 
Trouble Code (DTC).>

Does the Subaru Select Moni-
tor or general scan tool indi-
cate a DTC?

Go to step 22.

Go to step 17.

17

CHECK ANY OTHER DTC ON DISPLAY.

Are DTC P0301 and P0302 
displayed?

Go to step 23.

Go to step 18.

18

CHECK DTC ON DISPLAY.

Are DTC P0303 and P0304 
displayed?

Go to step 24.

Go to step 19.

19

CHECK DTC ON DISPLAY.

Are DTC P0305 and P0306 
displayed?

Go to step 25.

Go to step 20.

20

CHECK DTC ON DISPLAY.

Are DTC P0301, P0303 and 
P0305 displayed?

Go to step 26.

Go to step 21.

21

CHECK DTC ON DISPLAY.

Are DTC P0302, P0304 and 
P0306 displayed?

Go to step 27.

Go to step 28.

Step

Check

Yes

No

EN(H6DO)(diag)-184

ENGINE (DIAGNOSTICS)

Diagnostic Procedure with Diagnostic Trouble Code (DTC)

22

ONLY ONE CYLINDER

Is there any fault in that cylin-
der?

Repair or replace 
faulty parts.

NOTE:
Check the follow-
ing items.
• Spark plug
• Fuel injector
• Compression 
ratio

Inspect DTC 
P0171, P0172, 
P0174 or P0175 
using “List of Diag-
nostic Trouble 
Code (DTC)”. 
<Ref. to 
EN(H6DO)(diag)-
66, List of Diag-
nostic Trouble 
Code (DTC).>

23

GROUP OF #1 AND #2 CYLINDERS

Are there any faults in #1 and 
#2 cylinders?

Repair or replace 
faulty parts.

NOTE:
• Check the fol-
lowing items.

• Spark plug
• Fuel injector
• Ignition coil
• Compres-
sion ratio

• If no abnormal is 
found, check for 
“IGNITION CON-
TROL SYSTEM” 
of #1 and #2 cylin-
ders side. <Ref. to 
EN(H6DO)(diag)-
60, IGNITION 
CONTROL SYS-
TEM, Diagnostics 
for Engine Start-
ing Failure.>

Inspect DTC 
P0171, P0172, 
P0174 or P0175 
using “List of Diag-
nostic Trouble 
Code (DTC)”. 
<Ref. to 
EN(H6DO)(diag)-
66, List of Diag-
nostic Trouble 
Code (DTC).>

24

GROUP OF #3 AND #4 CYLINDERS

Are there any faults in #3 and 
#4 cylinders?

Repair or replace 
faulty parts.

NOTE:
• Check the fol-
lowing items.

• Spark plug
• Fuel injector
• Ignition coil

• If no abnormal is 
found, check for 
“IGNITION CON-
TROL SYSTEM” 
of #3 and #4 cylin-
ders side. <Ref. to 
EN(H6DO)(diag)-
60, IGNITION 
CONTROL SYS-
TEM, Diagnostics 
for Engine Start-
ing Failure.>

Inspect DTC 
P0171, P0172, 
P0174 or P0175 
using “List of Diag-
nostic Trouble 
Code (DTC)”. 
<Ref. to 
EN(H6DO)(diag)-
66, List of Diag-
nostic Trouble 
Code (DTC).>

Step

Check

Yes

No

 

 

 

 

 

 

 

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