Subaru Legacy (2005 year). Manual - part 271

 

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Subaru Legacy (2005 year). Manual - part 271

 

 

ME(H4DOTC)-27

MECHANICAL

Fuel Pressure

7. Fuel Pressure

A: INSPECTION

WARNING:
Before removing the fuel pressure gauge, re-
lease the fuel pressure.

NOTE:
When the fuel pressure is out of standard, check or
replace the pressure regulator and pressure regu-
lator vacuum hose.
1) Remove the collector cover.
2) Release the fuel pressure. <Ref. to
FU(H4DOTC)-39, RELEASING OF FUEL PRES-
SURE, PROCEDURE, Fuel.>
3) Open the fuel filler flap lid, and remove the fuel
filler cap.
4) Disconnect the fuel delivery hose and connect
fuel pressure gauge.
5) Install the fuse of fuel pump to main fuse box.

6) Start the engine.
7) Measure the fuel pressure while disconnecting
pressure regulator vacuum hose from intake mani-
fold.

Fuel pressure:

Standard: 284 — 314 kPa (2.9 — 3.2 kgf/cm

2

, 

41 — 46 psi)

8) After connecting the pressure regulator vacuum
hose, measure the fuel pressure.

Fuel pressure:

Standard: 230 — 260 kPa (2.35 — 2.65 kgf/
cm

2

, 33 — 38 psi)

NOTE:
The fuel pressure gauge registers 10 to 20 kPa (0.1
to 0.2 kgf/cm

2

, 1 to 3 psi) higher than standard dur-

ing high-altitude operations.

FU-01122

ME-00802

ME-00802

ME(H4DOTC)-28

MECHANICAL

Valve Clearance

8. Valve Clearance

A: INSPECTION

Inspection and adjustment of valve clearance
should be performed while engine is cold.
1) Lift-up the vehicle.
2) Remove the under cover.
3) Lower the vehicle.
4) Remove the collector cover.
5) Disconnect the ground cable from battery.

6) Remove the air intake duct. <Ref. to
IN(H4DOTC)-9, REMOVAL, Air Intake Duct.>
7) Remove the bolt which secures timing belt cover
(RH).
8) Loosen the remaining bolt which secures timing
belt cover (RH), then remove the timing belt cover.
9) When inspecting #1 and #3 cylinders:

(1) Remove the air cleaner case. <Ref. to
IN(H4DOTC)-8, REMOVAL, Air Cleaner Case.>
(2) Disconnect the connector from ignition coil.
(3) Remove the ignition coil.
(4) Place a suitable container under the vehicle.
(5) Disconnect the PCV hose from rocker cover
(RH).
(6) Remove the bolts, then remove the rocker
cover (RH).

10) When inspecting #2 and #4 cylinders:

(1) Disconnect the battery cable, and then re-
move the battery and battery carrier.
(2) Disconnect the connector of ignition coil.
(3) Remove the ignition coil.
(4) Place a suitable container under the vehicle.
(5) Disconnect the PCV hose from rocker cover
(LH).
(6) Remove the bolts, then remove the rocker
cover (LH).

11) Turn the crank pulley clockwise until arrow
mark on the cam sprocket is set to position shown
in the figure.

NOTE:
Turn the crankshaft using socket wrench.

12) Measure the clearance between #1 cylinder in-
take valve and #3 cylinder exhaust valve by using
thickness gauge (A).

NOTE:
• Insert the thickness gauge in a direction as hori-
zontal as possible with respect to the valve lifter.
• Measure the exhaust valve clearances while lift-
ing-up the vehicle.

Valve clearance :

Intake

0.20

±

0.02 mm (0.0079

±

0.0008 in)

Exhaust

0.35

±

0.02 mm (0.0138

±

0.0008 in)

• If the measured value is not within standard, take
notes of the value in order to adjust the valve clear-
ance later on.

13) If necessary, adjust the valve clearance. <Ref.
to ME(H4DOTC)-29, ADJUSTMENT, Valve Clear-
ance.>

IN-00203

ME-00733

ME-00019

( A )

ME(H4DOTC)-29

MECHANICAL

Valve Clearance

14) Further turn the crank pulley clockwise and
then measure the valve clearances again.

(1) Set the arrow mark on cam sprocket to the
position shown in the figure, and measure the #2
cylinder exhaust valve and #3 cylinder intake
valve clearances.

(2) Set the arrow mark on cam sprocket to the
position shown in the figure, and measure the #2
cylinder intake valve and #4 cylinder exhaust
valve clearances.

(3) Set the arrow mark on cam sprocket to the
position shown in the figure, and measure the #1
cylinder exhaust valve and #4 cylinder intake
valve clearances.

15) After inspection, install the related parts in the
reverse order of removal.

B: ADJUSTMENT

CAUTION:
Adjustment of valve clearance should be per-
formed while engine is cold.
1) Measure all valve clearances.
<Ref. to ME(H4DOTC)-28, INSPECTION, Valve
Clearance.>

NOTE:
Record each valve clearance after measurement.

2) Remove the camshaft. <Ref. to ME(H4DOTC)-
56, REMOVAL, Camshaft.>
3) Remove the valve lifter.
4) Measure the thickness of valve lifter using a mi-
crometer.

5) Select a valve lifter of suitable thickness from the
following table using the measured valve clearance
and valve lifter thickness.

ME-00734

ME-00735

ME-00736

Unit: (mm)

Intake valve: S = (V + T) 

− 0.20

Exhaust valve: S = (V + T) 

− 0.35

S: Valve lifter thickness required
V: Measured valve clearance
T: Valve lifter thickness to be used

ME-00024

ME-00025

ME(H4DOTC)-30

MECHANICAL

Valve Clearance

6) Inspect all valves for clearance again at this
stage. If the valve clearance is not correct, repeat
the procedure over again from the first step. 
7) After inspection, install the related parts in the
reverse order of removal.

Part No.

Thickness mm (in)

13228 AB101

4.68 (0.1843)

13228 AB111

4.69 (0.1846)

13228 AB121

4.70 (0.1850)

13228 AB131

4.71 (0.1854)

13228 AB141

4.72 (0.1858)

13228 AB151

4.73 (0.1862)

13228 AB161

4.74 (0.1866)

13228 AB171

4.75 (0.1870)

13228 AB181

4.76 (0.1874)

13228 AB191

4.77 (0.1878)

13228 AB201

4.78 (0.1882)

13228 AB211

4.79 (0.1886)

13228 AB221

4.80 (0.1890)

13228 AB231

4.81 (0.1894)

13228 AB241

4.82 (0.1898)

13228 AB251

4.83 (0.1902)

13228 AB261

4.84 (0.1906)

13228 AB271

4.85 (0.1909)

13228 AB281

4.86 (0.1913)

13228 AB291

4.87 (0.1917)

13228 AB301

4.88 (0.1921)

13228 AB311

4.89 (0.1925)

13228 AB321

4.90 (0.1929)

13228 AB331

4.91 (0.1933)

13228 AB341

4.92 (0.1937)

13228 AB351

4.93 (0.1941)

13228 AB361

4.94 (0.1945)

13228 AB371

4.95 (0.1949)

13228 AB381

4.96 (0.1953)

13228 AB391

4.97 (0.1957)

13228 AB401

4.98 (0.1961)

13228 AB411

4.99 (0.1965)

13228 AB421

5.00 (0.1969)

13228 AB431

5.01 (0.1972)

13228 AB441

5.02 (0.1976)

13228 AB451

5.03 (0.1980)

13228 AB461

5.04 (0.1984)

13228 AB471

5.05 (0.1988)

13228 AB481

5.06 (0.1992)

13228 AB491

5.07 (0.1996)

13228 AB501

5.08 (0.2000)

13228 AB511

5.09 (0.2004)

13228 AB521

5.10 (0.2008)

13228 AB531

5.11 (0.2012)

13228 AB541

5.12 (0.2016)

13228 AB551

5.13 (0.2020)

13228 AB561

5.14 (0.2024)

13228 AB571

5.15 (0.2028)

13228 AB581

5.16 (0.2031)

13228 AB591

5.17 (0.2035)

13228 AB601

5.18 (0.2039)

13228 AB611

5.19 (0.2043)

13228 AB621

5.20 (0.2047)

13228 AB631

5.21 (0.2051)

13228 AB641

5.22 (0.2055)

13228 AB651

5.23 (0.2059)

13228 AB661

5.24 (0.2063)

13228 AB671

5.25 (0.2067)

13228 AB681

5.26 (0.2071)

13228 AB691

5.27 (0.2075)

13228 AB701

4.38 (0.1724)

13228 AB711

4.40 (0.1732)

13228 AB721

4.42 (0.1740)

13228 AB731

4.44 (0.1748)

13228 AB741

4.46 (0.1756)

13228 AB751

4.48 (0.1764)

13228 AB761

4.50 (0.1771)

13228 AB771

4.52 (0.1780)

13228 AB781

4.54 (0.1787)

13228 AB791

4.56 (0.1795)

13228 AB801

4.58 (0.1803)

13228 AB811

4.60 (0.1811)

13228 AB821

4.62 (0.1819)

13228 AB831

4.64 (0.1827)

13228 AB841

4.66 (0.1835)

13228 AB851

5.29 (0.2083)

13228 AB861

5.31 (0.2091)

13228 AB871

5.33 (0.2098)

13228 AB881

5.35 (0.2106)

13228 AB891

5.37 (0.2114)

13228 AB901

5.39 (0.2122)

13228 AB911

5.41 (0.2123)

13228 AB921

5.43 (0.2138)

13228 AB931

5.45 (0.2146)

13228 AB941

5.47 (0.2154)

13228 AB951

5.49 (0.2161)

13228 AB961

5.51 (0.2169)

13228 AB971

5.53 (0.2177)

13228 AB981

5.55 (0.2185)

13228 AB991

5.57 (0.2193)

13228 AC001

5.59 (0.2201)

13228 AC011

5.61 (0.2209)

13228 AC021

5.63 (0.2217)

13228 AC031

5.65 (0.2224)

Part No.

Thickness mm (in)

 

 

 

 

 

 

 

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