Subaru Legacy (2005 year). Manual - part 46

FU(H4SO 2.0)-43

FUEL INJECTION (FUEL SYSTEM)

Fuel Tank

6) Tighten the bolts which install the parking brake
cable clamp.

Tightening torque:

18 N

⋅

m (1.8 kgf-m, 13 ft-lb)

Tightening torque:

32 N

⋅

m (3.3 kgf-m, 23.9 ft-lb)

7) Connect the connector to rear ABS wheel speed
sensor.

8) Install the heat shield cover.
9) Install the propeller shaft. <Ref. to DS-11, IN-
STALLATION, Propeller Shaft.>
10) Install the rear exhaust pipe. <Ref. to EX(H4SO
2.0)-10, INSTALLATION, Rear Exhaust Pipe.>
11) Lower the vehicle.
12) Connect the parking brake cable to parking
brake assembly. <Ref. to PB-7, INSTALLATION,
Parking Brake Assembly (Rear Disc Brake).>
13) Install the rear brake caliper.
14) Tighten the bolt which secures rear brake hose
installation bracket.

Tightening torque:

33 N

⋅

m (3.4 kgf-m, 24.3 ft-lb)

15) Install the rear wheels.
16) Lower the vehicle.
17) Connect the connector (A) to fuel sub level sen-
sor.
18) Connect the quick connector to the fuel delivery
(B) and return hose (C). <Ref. to FU(H4SO 2.0)-54,
INSTALLATION, Fuel Delivery, Return and Evapo-
ration Lines.>

NOTE:
Be careful not to misconnect the delivery side and
return side.

19) Install the service hole cover of fuel sub level
sensor.

FU-01130

FU-01131

FU-01129

(A) Bolt

(B) Grommet

FU-01128

 FU-01127

(A)

(B)

(C)

FU-01126

(B)

(A)

(A)

FU(H4SO 2.0)-44

FUEL INJECTION (FUEL SYSTEM)

Fuel Tank

20) Connect the connector to fuel pump.

21) Install the service hole cover of fuel pump.

22) Install the rear seat.
23) Install the fuse of fuel pump to main fuse box.

C: INSPECTION

1) Check that the fuel tank is not holed, cracked or
otherwise damaged.
2) Make sure that the fuel pipe and fuel hose are
not cracked and those connections are tight.

(A) Bolt

(B) Grommet

FU-01125

FU-01124

(A)

(B)

(A)

FU(H4SO 2.0)-45

FUEL INJECTION (FUEL SYSTEM)

Fuel Filler Pipe

21.Fuel Filler Pipe

A: REMOVAL

WARNING:
• Place “NO FIRE” signs near the working area.
• Be careful not to spill fuel on the floor.
1) Disconnect the ground cable from battery.

2) Open the fuel filler flap lid, and remove the filler
cap.
3) Remove the screws which secure the packing.

4) Lift-up the vehicle.
5) Remove the rear wheel RH.

6) Set a container under the vehicle and remove
the drain plug from fuel tank to drain fuel from the
fuel tank.

7) Tighten the fuel drain plug.

NOTE:
Use a new gasket.

Tightening torque:

26 N

⋅

m (2.65 kgf-m, 19.2 ft-lb)

8) Remove the mud guard. <Ref. to EI-29, RE-
MOVAL, Mud Guard.>
9) Remove the rear sub frame. <Ref. to RS-23, RE-
MOVAL, Rear Sub Frame.>
10) Remove the bolts which hold the fuel filler pipe
bracket on the body.

11) Loosen the clamp and disconnect the fuel filler
hose (A) and vent hose (B) from fuel filler pipe.

12) Remove the fuel filler pipe to under side of the
vehicle.

IN-00203

FU-00095

FU-00096

FU-01123

FU-01139

FU-01136

(A)

(B)

FU(H4SO 2.0)-46

FUEL INJECTION (FUEL SYSTEM)

Fuel Filler Pipe

B: INSTALLATION

1) Open the fuel filler flap lid.
2) Set the fuel saucer (A) with rubber packing (C)
and insert the fuel filler pipe into hole from the inner
side of apron.
3) Align the holes in fuel filler pipe neck and set the
cup (B), and tighten the screws.

NOTE:
If the edges of rubber packing are folded toward in-
side, straighten it with a flat tip screwdriver.

4) Correctly insert the fuel filler hose (A) and vent
hose (B) to specified position, and then tighten the
clamp.

5) Tighten the bolts which hold the fuel filler pipe
bracket on the body.

Tightening torque:

7.5 N

⋅

m (0.76 kgf-m, 5.5 ft-lb)

6) Install the rear sub frame. <Ref. to RS-23, IN-
STALLATION, Rear Sub Frame.>
7) Install the mud guard. <Ref. to EI-29, INSTAL-
LATION, Mud Guard.>
8) Install the rear wheel RH.

9) Lower the vehicle.
10) Connect the ground cable to battery.

(1) Hose

(2) Clip or clamp

(3) Pipe

FU-00103

(A)

(C)

(B)

FU-01136

(A)

(B)

( 1 )

( 2 )

( 3 )

FU-00104

L

L/2

FU-01139

FU-00096

IN-00203