SsangYong Rexton. Manual - part 661

BODY EXTERIOR 9C-17

SSANGYONG Y200

YAD9C380

YAD9C390

YAD9C380

YAD9C400

REAR BUMPER ASSEMBLY

Facia

1. Remove rear combi - lamp.

2. Separate screw of section of combi - lamp.

(left: 1 ea, right: 2 ea)

3. Separate screw of the upper of the bumper.

(left: 1 ea, right: 1 ea)

4. Separate rivet of the upper of bumper facia.

(5 ea)

5. Separate fixing screw of bumper facia in the rear

wheel house. (left: 4 ea, right: 4 ea)

6. Install reverse order of removal.

BACK BEAM

1. After releasing fixing bolt of rear bumper, remove

back beam assembly.

2. Install reverse order of removal.

Tightening Torque

41.6 - 62.4 N•m

(44 - 52 lb-ft)

SSANGYONG Y200

9C-18 BODY EXTERIOR

YAD9C410

YAD9C420

YAD9C430

YAD9C440

FENDER

Removal and Installation

1. Vehicle is fixing safely, and then lift up the vehicle.

Notice: Before the fender is removed, adjust and
check the gap and clearance between front door,
side sill, and front bumper.

2. Remove front bumper facia (1 ea), head lamp

(2 ea), head lamp guide bracket, side repeater.

3. Separate wheel guard, mud guard, and spring nut.

4. Using driver, special service tool, remove fender

garnish.

Notice: Be careful about damage paint of body,
not to make blemishes.

BODY EXTERIOR 9C-19

SSANGYONG Y200

YAD9C450

YAD9C460

YAD9C470

YAD9C480

5. Release fixing bolt (2 ea) of mud guard in the lower

vehicle. (the section of wheel rear)

6. After opening the door, release fixing bolt of fender.

(1ea)

7. Release bolt (2ea) of the section of bumper facia.

8. Separate fixing bolt (1ea) of rear section of hood

hinge and separate fixing bolt (3ea)of the upper
section of fender and then remove fender.

9. Install reverse order of removal.

Notice:

1) Paint internal section of fender and installed

section of fender.

2) After installing fender, tighten temporarily bolt

(2 ea) the upper section of hood, in the back
and front, adjust the gap and clearance of door,
hood, and lamp.

SSANGYONG Y200

9C-20 BODY EXTERIOR

YAD9C490

YAD9C500

YAD9C510

4) After painting, check connection of electrical

parts and operation.

Fender Bolt

6.9 - 8.8 N•m

(44 - 52 lb-ft)

3) After spread water-proof materials on the

section of tightening, tighten the bolt with the
torque of specification.

FUEL FILLER OPENING SYSTEM

1. After opening the door of fuel filler, separate fixing

bolt of door.

3. Remove the cable of fuel filler in the vehicle.

2. Separate release handle of fuel filler in the lower

main panel of driver seat.