SsangYong Rexton. Manual - part 614

POWER STEERING  6A-15

SSANGYONG  Y200

B

A

1

2

YAD6A280

YAD6A300

YAD6A290

4. Install the steering lower shaft to the gearbox. The

joint bolt on the lower shaft should be tightened
toward ‘B’ (threaded) from ‘A’ (non-threaded).

Installation Notice

Notice: When installing the lower shaft to the gear
box, the joint bolt (1) should be installed anto the
gearbox pinion shaft splines.

YAD6A270

3. Completely tighten the mounting bolt/nut which is

tightened slightly.

Notice: First tighten the center bolt/nut and then
tighten bolt/nut as specified torque.

Installation Notice

70 - 90 N•m

(52 - 66 lb-ft)

70 - 90 N•m

(52 - 66 lb-in)

Center Bolt/Nut

Left Bolt/Nut

Tightening Torque

25 - 30 N•m

(18 - 22 lb-ft)

5. Install the tie rod end in steering knuckle. Tighten

the sloted nut and then insert the new split pin.

Installation Notice

6. Install the clamp of return pipe in front end panel.

Installation Notice

Tightening Torque

35 - 45 N•m

(26 - 33 lb-ft)

Tightening Torque

7 - 10 N•m

(62 - 89 lb-in)

SSANGYONG  Y200

6A-16  POWER STEERING

2

3

1

1

2

8. Install the supply pipe in steering gear pump.

YAD6A320

YAD6A330

9. Insert the return hose (2) Into the reservoir tank

(1) and then insert the spring clamp (3) as like the
picture.

Notice: After inserting the hose into the reservoir
tank completely, install in order that the spring
clamp is placed in the center of nipple.

10. After installing completely, do bleeding.

7. Install the supply/return pipe in gear box housing.

Installation Notice

YAD6A310

12 - 18 N•m

(9 - 13 lb-ft)

12 - 18 N•m

(9 - 13 lb-ft)

Supply Pipe  2

Return Pipe  1

POWER STEERING  6A-17

SSANGYONG  Y200

1

2

3

2

1

1

2

YAD6A360

YAD6A370

4. Remove the lock nut (1) and separate the plug (2)

and spring (3).

YAD6A350

5. Remove the dust cover (1) and pull off the retainer

ring (2).

a

YAD6A340

UNIT REPAIR

STEERING GEAR BOX

Disassembly

1. Disassembly the tie rod end boot (a).

2. Remove the cylinder tube (2) in gear box.

3. Remove the valve tube (1) in gear box.

SSANGYONG  Y200

6A-18  POWER STEERING

7

8

9

6

5

YAD6A400

YAD6A410

8. Tapping the pinion bearing softly using the plane

and long draft and rubber hammer, remove the
bearing.

9. Remove the pinion shaft seal (7), needle bearing

(8), retainer ring (9).

Notice: Do not overhaul the power steering gear
housing and rack gear, if the damage happened,
replace them with assembly.

YAD6A390

7. Tapping the pinion lower part carefully using the

plane draft and hammer, remove the steering
pinion (5) from the pinion bearing.

Notice: Tap the draft using the hammer as lik the
picture.

6. Remove the pinion dust cover (lower) (3) and

remove the pinion lock nut (4).

Notice: When removing the steering pinion lock
nut, be sure to fix the pinion gear n order to protect
the damage of pinion gear.

4

3

YAD6A380