SsangYong Rexton. Manual - part 604

 

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SsangYong Rexton. Manual - part 604

 

 

SSANGYONG  Y200

5D2-64  TRANSFER CASE - TOD

DIAGNOSTIC TROUBLE CODE (DTC) 1752

Position 2 Shorted to Ground

Circuit Description

The transfer case control unit (TOD) receives position
encoder signals from position encoder.

Conditions for Setting the DTC

Position 2 code does not correspond to the specific
codes.

A short to ground on any of the encoder lines.

Diagnostic Aids

Check for short to ground circuit.

Test Description

The number(s) below refer to step(s) on the diagnostic
table.

3. This step checks the continuity of the position

encoder line.

5. This step checks the connector and connection

status.

Step

1

2

3

4

5

6

7

No

Go to “TOD

Diagnostic

System
Check”

Go to “DTC

1750 General

Position

Encoder Fault

(Invalid

Code)”

Go to Step 5

-

System OK

Go to Step 7

-

Yes

Go to Step 2

Go to Step 3

Go to Step 4

System OK

Go to Step 6

System OK

System OK

Action

Was the TOD Diagnostic System Check performed?

1. Turn the ignition switch to OFF.

2. Connect a scan tool to the data link connector (DLC)

and follow the directions given in the scan tool
manual.

3. Turn the ignition switch to ON.
4. Request DTC with scan tool.

Is the DTC 1752 only current trouble code?
1. Turn the ignition switch to OFF.

2. Disconnect 18-pin connector from the transfer case

control unit (TOD).

3. Measure the resistance between terminal A10 of TOD

connector and ground.

Is the resistance equal to specified value?

Repair short to ground circuit.

Is the repair complete?
1. Turn the ignition switch to OFF.

2. Disconnect two connectors of the TOD and black

7-pin connector under the body.

3. Inspect the terminals for damage or improper connection.

4. Repair any damaged pins or terminals on the wiring

harness and TOD.

5. Reconnect the connectors and make sure it is seated

properly.

6. Connect a scan tool to the data link connector (DLC).
7. Turn the ignition ON.

8. Request the DTC with scan tool.

Is the DTC still current?
Replace the shift motor.

Is the repair complete?
Replace the TOD.

Is the repair complete?

Value

-

-

-

-

-

-

TRANSFER CASE - TOD  5D2-65

SSANGYONG  Y200

DIAGNOSTIC TROUBLE CODE (DTC) 1753

Position 3 Shorted to Ground

Circuit Description

The transfer case control unit (TOD) receives position
encoder signals from position encoder.

Conditions for Setting the DTC

Position 3 code does not correspond to the specific
codes.

A short to ground on any of the encoder lines.

Diagnostic Aids

Check for short to ground circuit.

Test Description

The number(s) below refer to step(s) on the diagnostic
table.

3. This step checks the continuity of the position

encoder line.

5. This step checks the connector and connection

status.

No

Go to “TOD

Diagnostic

System
Check”

Go to “DTC

1750 General

Position

Encoder

Fault(Invalid

Code)”

Go to Step 5

-

System OK

Go to Step 7

-

Yes

Go to Step 2

Go to Step 3

Go to Step 4

System OK

Go to Step 6

System OK

System OK

Action

Was the TOD Diagnostic System Check performed?

1. Turn the ignition switch to OFF.
2. Connect a scan tool to the data link connector (DLC)

and follow the directions given in the scan tool
manual.

3. Turn the ignition switch to ON.

4. Request DTC with scan tool.
Is the DTC 1753 only current trouble code?

1. Turn the ignition switch to OFF.
2. Disconnect 18-pin connector from the transfer case

control unit (TOD).

3. Measure the resistance between terminal A28 of TOD

connector and ground.

Is the resistance equal to specified value?
Repair short to ground circuit.

Is the repair complete?
1. Turn the ignition switch to OFF.

2. Disconnect two connectors of the TOD and black

7-pin connector under the body.

3. Inspect the terminals for damage or improper connection.
4. Repair any damaged pins or terminals on the wiring

harness and TOD.

5. Reconnect the connectors and make sure it is seated

properly.

6. Connect a scan tool to the data link connector (DLC).

7. Turn the ignition ON.

8. Request the DTC with scan tool.
Is the DTC still current?

Replace the shift motor.
Is the repair complete?

Replace the TOD.

Is the repair complete?

Value

-

-

-

-

-

-

Step

1

2

3

4

5

6

7

SSANGYONG  Y200

5D2-66  TRANSFER CASE - TOD

DIAGNOSTIC TROUBLE CODE (DTC) 1754

Position 4 Shorted to Ground

Circuit Description

The transfer case control unit (TOD) receives position
encoder signals from position encoder.

Conditions for Setting the DTC

Position 4 code does not correspond to the specific
codes.

A short to ground on any of the encoder lines.

Diagnostic Aids

Check for short to ground circuit.

Test Description

The number(s) below refer to step(s) on the diagnostic
table.

3. This step checks the continuity of the position

encoder line.

5. This step checks the connector and connection

status.

No

Go to “TOD

Diagnostic

System
Check”

Go to “DTC

1750 General

Position

Encoder

Fault(Invalid

Code)”

Go to Step 5

-

System OK

Go to Step 7

-

Yes

Go to Step 2

Go to Step 3

Go to Step 4

System OK

Go to Step 6

System OK

System OK

Action

Was the TOD Diagnostic System Check performed?

1. Turn the ignition switch to OFF.
2. Connect a scan tool to the data link connector (DLC)

and follow the directions given in the scan tool
manual.

3. Turn the ignition switch to ON.

4. Request DTC with scan tool.
Is the DTC 1754 only current trouble code?

1. Turn the ignition switch to OFF.
2. Disconnect 18-pin connector from the transfer case

control unit (TOD).

3. Measure the resistance between terminal A30 of TOD

connector and ground.

Is the resistance equal to specified value?
Repair short to ground circuit.

Is the repair complete?
1. Turn the ignition switch to OFF.

2. Disconnect two connectors of the TOD and black

7-pin connector under the body.

3. Inspect the terminals for damage or improper connection.
4. Repair any damaged pins or terminals on the wiring

harness and TOD.

5. Reconnect the connectors and make sure it is seated

properly.

6. Connect a scan tool to the data link connector (DLC).

7. Turn the ignition ON.

8. Request the DTC with scan tool.
Is the DTC still current?

Replace the shift motor.
Is the repair complete?

Replace the TOD.

Is the repair complete?

Value

-

-

-

-

-

-

Step

1

2

3

4

5

6

7

TRANSFER CASE - TOD  5D2-67

SSANGYONG  Y200

YAD5D200

MAINTENANCE AND REPAIR

ON-VEHICLE SERVICE

TRANSFER CASE (TOD)  COMPONENT LOCATOR

1 Transmission (A/T)
2 TOD Transfer Case
3 Extension Housing
4 Bolt ................................................... 35 - 60 N•m

5 Front Propeller Shaft
6 Bolt (M14, 4) .................................... 81 - 89 N•m
7 Rear Propeller Shaft
8 Bolt (M14, 4) .................................... 81 - 89 N•m

 

 

 

 

 

 

 

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