SsangYong Rexton. Manual - part 583

PART TIME - T/C  5D1-23

SSANGYONG  Y200

YAD5D310

YAD5D320

12 - 23 N•m

(9 - 17 lb-ft)

6 - 8 N•m

(53 - 71 lb-in)

Tightening Torque(1)

Tightening Torque(2)

Tightening Torque

35 - 60 N•m

 (26 - 44 lb-ft)

8. Remove the center mounting nuts and end sides

mounting bolts of the cross member and then
remove the cross member.

Installation Notice

9. Remove the transfer case by removing the bolts

attaching the transfer case to the transmission.

Installation Notice

Notice: Apply long-term grease to the inner spline
of the transfer case input shaft.

10. Installation should follow the removal procedure

in the reverse order.

SSANGYONG  Y200

5D1-24  PART TIME - T/C

;;;;

;;;;

yyyy

yyyy

;;;;

;;;;

yyyy

yyyy

;;;;

;;;;

yyyy

yyyy

YAD5D330

TCCU

1. Disconnect the negative terminal from the battery.

YAD5D340

YAD5D350

YAD5D360

2. Remove the TCCU connector.

3. Remove the TCCU mounting bolt and remove the

TCCU.

•

TCCU installation position : Under the driver’s
seat

4. Installation should follow the removal procedure

in the reverse order.

Notice: Be careful not to give any impact to the
TCCU body.

Installation Notice

Tightening Torque

10 N•m (89 lb-ft)

PART TIME - T/C  5D1-25

SSANGYONG  Y200

YAD5D380

YAD5D390

UNIT REPAIR

DISASSEMBLY PROCEDURE

Shift Motor Assembly

1. Separate the harness bracket.

2. Remove the shift motor mounting bolt and remove

the shift motor assembly.

YAD5D400

YAD5D410

Companion Flange

1. Holding the companion flange, remove the nut and

washer and then remove the companion flange.

2. Remove the oil seal.

3. Remove the companion flange from the case

cover.

Case Cover Assembly

1. Remove the cover mounting bolts(9), and the case

mounting bolts(5).

Notice: Identification tag has information required
for ordering replacement parts, so be careful not
to lose it.

2. Using a driver, pry and disconnect the sealant

bond of the cover and required case.

SSANGYONG  Y200

5D1-26  PART TIME - T/C

YAD5D420

YAD5D430

3. Remove the clutch coil wiring from the connector.

4. Remove the clutch coil assembly mounting nut.

YAD5D440

YAD5D450

5. Remove the snap ring and pull out the ball bearing

from the cover to remove the speed gear.

6. Remove the clutch coil assembly and the oil seal

from the cover.

7. Remove the speed sensor and the O-ring from

the case cover.