SsangYong Rexton. Manual - part 573

MANUAL TRANSMISSION  5B-49

SSANGYONG  Y200

14. Check for gear clash on the synchronizer sleeve

teeth or the clutch teeth on the speed gear.

15. Check the synchronizer sleeve and gear clutch

tooth for hop-out.

YAD5B1S0

SECTION 5C

CLUTCH

TABLE OF CONTENTS

General Description and Operation ..................... 5C-2

General Description ............................................. 5C-2

Bleeding of Clutch System ................................... 5C-3

Specifications ...................................................... 5C-4

Diagnostic Information and Procedures .............. 5C-5

Component Locator ............................................. 5C-6

Cross Sectional View ........................................... 5C-6

Clutch Hydraulic Lines ......................................... 5C-7

Clutch Disc Assembly ......................................... 5C-8

Clutch Pedal Assembly ....................................... 5C-9

Maintenance and Repair ................................... 5C-10

On-Vehicle Service ............................................... 5C-10

Clutch Disc ........................................................ 5C-10

Master Cylinder ................................................. 5C-12

Clutch Pedal ...................................................... 5C-13

Clutch Pedal Box ............................................... 5C-14

Inspecton Procedure .......................................... 5C-15

Clutch Disc ........................................................ 5C-15

Clutch Pedal ...................................................... 5C-16

Special Tools and Equipment ............................ 5C-17

Special Tools Table ............................................ 5C-17

SSANGYONG  Y200

5C-2  CLUTCH

GENERAL DESCRIPTION AND OPERATION

GENERAL DESCRIPTION

Driving members

The driving members consist of two flat surfaces
machined to a smooth finish. One of these is the rear
face of the engine flywheel and the other is the pressure
plate. The pressure plate is fitted into a steel cover,
which is bolted to the flywheel.

Driven members

The driven member is the clutch disc with a splined
hub which is free to slide lengthwise along the splines
of the input shaft, but which drives the input shaft
through these same splines.

The driving and driven members are held in contact
by spring pressure. This pressure is exerted by a
diaphragm spring in the pressure plate assembly.

Operating members

The clutch release system consists of the clutch pedal,
the clutch release shaft, the clutch cable, the release
arm and the release bearing. When pressure is applied
to the clutch pedal, the clutch release shaft pushes
against the release bearing by rotating. The bearing
then pushes against the diaphragm spring in the
pressure plate assembly, thereby releasing the clutch.

YAD5C010

A. Clutch Release Cylinder Pipe (W/ transmission case)

B. Clutch Release Cylinder Pipe (W/ transmission case)

C. Concentric Slave Cylinder

CLUTCH  5C-3

SSANGYONG  Y200

BLEEDING OF CLUTCH SYSTEM

Notice:  Keep the fluid level over MAX in reservoir
during bleeding operation.

Do not let fluid contact a painted surface.

1. Remove the air bolt cap of the release cylinder.

Connect a vinyl tube to the bolt.

2. Insert the other end of the tube in a vacant

container.

3. Slowly depress the clutch pedal several times.

4. With clutch pedal fully depressed, open the air

bolt and release air rind fluid in the fluid line,

5. Repeat this procedure until there are no more air

bubbles in the fluid flows.

YAD5C030

YAD5C040