SsangYong Rexton. Manual - part 565

MANUAL TRANSMISSION  5B-17

SSANGYONG  Y200

4. Push down the shift lever and the lining shift socket

from the control housing arm.

YAD5B160

YAD5B170

YAD5B240

5. Insert the clip pin to fix the cover assembly and

the control housing arm.

6. Insert the metal bushing to the shift rod.

YAD5B230

3. Insert the rail to U-joint assembly and assemble

the retainer ring using the snap ring plier.

SSANGYONG  Y200

5B-18  MANUAL TRANSMISSION

8. Insert the washer and assemble the snap ring.

YAD5B130

YAD5B260

9. Insert the control housing arm insulator to the semi-

remote kit.

YAD5B250

7. Assemble the shift rod, the shift rail and U-joint

using the pin.

MANUAL TRANSMISSION  5B-19

SSANGYONG  Y200

TRANSMISSION

Removal Procedure

1. Disconnect the negative terminal from the battery.

2. Lift up the vehicle and fix it safely.

3. Remove the drain plug from the transmission

housing and drain the oil. Reinstall the drain plug.

4. Disconnect the back-up switch connector.

5. Remove the breather hose.

YAD5B280

YAD5B290

YAD5B300

YAD5B310

6. Remove the speedometer connector and other

wiring harnesses and connectors.

SSANGYONG  Y200

5B-20  MANUAL TRANSMISSION

7. Remove the front and rear propeller shafts from

the transfercase.

8. Support the transmission on an suitable jack.

Unscrew the center mounting nuts and each sides
mounting bolts and remove the cross member.

9. Remove the transmission mounting bolts.

Notice: For removing the transmission, there may
be any damage in the clutch housing inside CSC.
Thus remove the transmission with the clutch
housing.

10. Move the transmission jack backward careful and

disengage the transmission input shaft from the
engine.

Remove the transmission.

YAD5B320

YAD5B330

YAD5B340

YAD5B020