SsangYong Rexton. Manual - part 555

AUTOMATIC TRANSMISSION  5A-195

SSANGYONG  Y200

KAA5A1Q0

KAA5A1R0

KAA5A870

KAA5A860

6. Install the 1-2 shift valve, plug and retaining pin.

7. Install the 2-3 shift valve and retaining pin.

4. Install the solenoid 5 damper guide and spring,

piston and retaining pin.

5. Install the 4-3 sequence valve, spring, plug and

retaining plate.

5A-196  AUTOMATIC TRANSMISSION

SSANGYONG  Y200

KAA5A1S0

KAA5A1T0

KAA5A1U0

KAA5A850

8. Install the 3-4 shift valve and retaining pin.

9. Install the Clutch Apply Regulator (CAR) valve,

springs, plunger and retaining pin.

10. Install the solenoid supply valve, spring and

retaining plate.

Notice: This aluminum valve is easily damaged.

11. Install solenoid 6 plunger, spring and retaining pin.

12. Position the third feed ball (large nylon) in the valve

body and install the solenoid 6 filter.

13. Check the separator plate for burrs and damage.

R e p a i r   o r   r e p l a c e   t h e   s e p a r a t o r   p l a t e   a s
necessary.

14. Check the upper and lower valve body gaskets

for damage. Replace the gaskets as necessary.

15. Install the lower valve body gasket on the lower

valve body.

AUTOMATIC TRANSMISSION  5A-197

SSANGYONG  Y200

KAA5A830

KAA5A1V0

KAA5A840

19. Holding the separator plate to the upper valve

body to prevent the check balls from falling out,
install the upper valve body on the lower valve
body. Install all screws finger tight then tighten
the screws to specification in the prescribed
sequence.

Installation Notice

20. Install solenoids 1, 2, 3, 4 and 6. Ensure the

solenoid is firmly secured by the retainer and that
the screw is tightened to specification.

Installation Notice

•

The wiring loom ground wire eyelet terminal is
secured beneath the solenoid 1 retainer.

16. Install the reverse lockout valve, spring, plug and

retaining plate. Ensure that the valve is correctly
oriented.

17. Position the five nylon ball checks in the upper

valve body.

18. Fit the upper valve body gasket. Install the separa-

tor plate over the upper valve body.

Tightening Torque

11-16 N•m (8-12 lb-ft)

Tightening Torque

8-12 N•m (71-106 lb-in)

5A-198  AUTOMATIC TRANSMISSION

SSANGYONG  Y200

KAA5A1W0

KAA5A1X0

KAA5A1Y0

KAA5A1Z0

21. Install solenoid 5. Ensure that the solenoid is

pushed firmly into the valve body by the retainer
and that the screw is tightened to specification.

Installation Notice

22. Install the detent spring assembly (spring, support

plate and screw), ensuring that the screw is tight-
ened to specification. Check the spring for wear
or damage.

Installation Notice

23. Install the manual shift valve.

Notice: Be aware that the manual valve will fall out
of the valve body.

24. Align the valve body assembly on the transmission

case and install the manual valve lever to manual
valve link. Fit the long end of the link to the manual
valve first. Install the securing bolts and tighten
to specification in the specified sequence.

Installation Notice

Tightening Torque

8-12 N•m (71-106 lb-in)

Tightening Torque

20-22 N•m (15-16 lb-ft)

Tightening Torque

8-13 N•m (71-115 lb-in)