SsangYong Rexton. Manual - part 482

FRONT AXLE  3A-23

SSANGYONG  Y200

Assembly

1. Clean all parts and check the followings.

•

Check the ring gear, drive pinion for wear and
damage. If damaged, replace it as a set.

•

Check the bearing for sticks, wear, noise and
turning resistance.

•

Check the side gear, pinion, pinion shaft and
thrust washer for wear and damage.

•

Check the differential carrier for crack and wear
(bearing contact surface). Check the gear case
for crack.

YAD3A560

YAD3A570

YAD3A590

YAD3A580

2. Assemble the drive pinion assembly to the axle

housing and then tighten the pinion lock nut.

Installation Notice

Tightening torque

240 - 310 N•m

Tightening Torque

75 - 90 N•m

(55 - 66 lb-ft)

3. Assemble the differential carrier assembly. Align

the ring gear to the mark of differential carrier,
tighten the fixing bolts.

Installation Notice

4. Measure the backlash of side gear and pinion gear.

Specified value

0 - 0.5 mm

SSANGYONG  Y200

3A-24  FRONT AXLE

YAD3A600

YAD3A610

YAD3A630

YAD3A620

5. Install the differential carrier assembly into the axle

housing. Set up the bearing cap and then tighten
the cap bolts.

Installation Notice

Notice: Be careful not to change the caps. Be sure
to keep the original position of the caps.

Tightening Torque

48 - 69 N•m

(35 - 51 lb-ft)

6. Measure the backlash of drive pinion and ring

gear.

Specified value

0.13 - 0.20 mm

7. Install the axle housing cover. Tighten the fixing

bolts.

Installation Notice

8. Assemble the parts of the front axle inner shaft

and housing mounting bracket.

Notice: Apply the grease to the oil seal rib.

Tightening Torque

39 - 46 N•m

(29 - 34 lb-ft)

FRONT AXLE  3A-25

SSANGYONG  Y200

YAD3A640

9. Align the axle shaft and differential carrier spline

and insert the axle shaft. Assemble the axle
housing mowiting bracket to the axle housing.

Installation Notice

Tightening Torque

80 - 100 N•m

(59 - 74 lb-ft)

SSANGYONG  Y200

3A-26  FRONT AXLE

6. Remove the drive axle shaft boot.

YAD3A680

3. Detach the joint housing from the boot.

1 Boot

2 Joint housing

YAD3A650

YAD3A670

YAD3A660

DIFFERENTIAL JOINT ASSEMBLY

1. Remove the drive axle.

2. Detach the joint boot clamp.

1 Detach the boot clamp (large)

•

After pressing the clamp prominence using the
special tool, detach the clamp.

2 Detach the boot clamp (small)

•

After unfolding the clamp holding part using the
driver / hammer, detach the clamp.

4. Get rid of the grease in the joing assembly.

5. Remove the triport joint.

1 Pull out the circlip.

2 Pull out the triport joint.