SsangYong Rexton. Manual - part 380

SSANGYONG  Y200

1B3-96  DIESEL ENGINE MECHANICAL

VALVE SPRINGS (CYLINDER HEAD INSTALLED)

Preceding Work:

Removal of camshaft

1 Valve Tappet
2 Valve Cotters
3 Spring Retainer

4 Valve Spring .........  Check, replace if necessary
5 Timing Chain
6 Cylinder Head

Notice: Remove the valve springs only when the piston is at TDC.

YAD1BGD0

DIESEL ENGINE MECHANICAL  1B3-97

SSANGYONG  Y200

YAD1BG40

YAD1BGE0

YAD1BGF0

YAD1BGG0

Tools Required

102 589 03 40 00

Magnetic Bar

116 589 06 63 00

Magnetic Finger

603 589 01 40 00

Holding Wheel

667 589 00 31 00

Press Lever

667 589 02 63 00

Supproting Bar

Removal & Installation Procedure

1. Remove the valve tappet (1) with magentic bar

102 589 03 40 00.

Notice:  Place the valve tappets upside down
(open end upward).

5. Using the press lever 667 589 00 31 00 (9), press

the spring retainer (3) downward and remove the
valve cotters (2) with magnetic finger 116 589 06
63 00 (10).

Notice:  Be careful not to damage guide bore of
the valve tappet.

4. Install the supporting bar 667 589 02 63 00 (8).

2. Install the holding wheel 603 589 01 40 00 (7) into

the timing chain of camshaft sprocket piston.

3. Position the piston of  relevant cylinder at TDC.

SSANGYONG  Y200

1B3-98  DIESEL ENGINE MECHANICAL

YAD1BGH0

YAD1BGG0

YAD1BGE0

YAD1BG40

6. Remove the spring retainer (3) and spring (4).

7. Check the valve spring and replace if necessary.

8. Insert valve spring (4) with the color coding (arrow)

facing down and insert valve spring Retainer (3).

13. Coat the valve tappet with oil and install it with

magnetic bar 102 589 03 40 00.

10. Remove the supporting bar 667 589 02 63 00.

11. Remove the holding wheel 603 589 01 40 00 (7)

from the timing chain (5).

9. By press the spring retainer (3) with press lever

667 589 00 31 00 (9), install the valve cotters with
magnetic finger 116 589 06 63 00 (10).

DIESEL ENGINE MECHANICAL  1B3-99

SSANGYONG  Y200

VALVE STEM SEALS

Preceding Work:

Removal of camshaft.

1 Valve Tappet
2 Valve Cotters
3 Spring Retainer

4 Valve Spring .......... Check, replace if necessary
5 Valve Stem Seal
6 Valve

YAD1BGJ0

Notice: Remove the valve stem seals when the pistion is positioned at TDC.