SsangYong Rexton. Manual - part 376

SSANGYONG  Y200

1B3-80  DIESEL ENGINE MECHANICAL

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Installation Procedure

1. Put the same alignment mark on the new

crankshaft sprocket as in the old sprocket.

Notice: Check the timing chain, camshaft
sprocket, injection pump timing sprocket, oil pump
chain and oil pump sprocket for wear and replace
if necessary.

2. Install the new crankshaft sprocket (12) by using

a drift 116 589 07 15 00 (21).

Notice: Align the groove of sprocket and woodruff
key (arrow) exactly.

3. Fit the timing chain (4) on the crankshaft sprocket

(12).

Notice: Align the alignment marks (arrow) on the
chain and sprocket.

4. Install the camshaft sprocket (3).

Installation Notice

Tightening Torque

25 N•m (18 lb-ft)+ 90°

Pay attention on the alignment marks and dowel
pin (arrow).

DIESEL ENGINE MECHANICAL  1B3-81

SSANGYONG  Y200

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Notice: If the max. length ‘L’ of the stretch bolt
exceeds 53.6 mm, replace it.

5. Fit the oil pump chain (9) on the crankshaft

sprocket (12) and insert the oil pump sprocket (8)
into the oil pump chain and then install it on the
oil pump.

Installation Notice

7. Install the guide rail (16). Attach the spring (17) to

guide rail and to tensioning lever together onto
the bearing pins (5, 6).

Notice: Ensure that the spring is correctly located
in the guide rail (arrow).

The curved side of the oil pump sprocket should
face the oil pump.

6. Insert the woodruff key (15).

Tightening Torque

25 N•m (18 lb-ft)

SSANGYONG  Y200

1B3-82  DIESEL ENGINE MECHANICAL

PISTON

Preceding Work:

Removal of the cylinder head

Removal of the oil pump

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1 Oil Ring
2 2nd Ring
3 Top Ring
4 Snap Ring .............................................. Replace
5 Piston Pin
6 Piston

7 Connecting Rod Bushing .......................... Check
8 Connecting Rod
9 Connecting Rod Upper Bearing Shell

10 Connecting Rod Lower Bearing Shell
11 Connecting Rod Bearing Cap
12 Connecting Rod Bolt ...... 35 N•m (26 lb-ft)+ 90°

Notice: There are two kinds of connecting rods (for machining) and they are different in weight approx. 15g.
When replacing the connecting rod, measure its weight and ensure that a engine has the same weight of connecting
rods. If not, there would be a unbalancing of engine.

DIESEL ENGINE MECHANICAL  1B3-83

SSANGYONG  Y200

Service Data

Connecting Rod Bolt Dimensions

Piston clearance

Piston crown protrusion in TDC position

Connecting rod bushing diameter

Max. 0.12 mm

0.735 - 0.965 mm

26.012 - 26.018 mm

Thread

Stretch shaft (C) diameter (new)

Minimum stretch shaft diameter (C)

Length (L) (new)

M9 x 1

7.4 mm

7.1 mm

52 mm