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SsangYong Rexton. Manual - part 372

SSANGYONG Y200

1B3-64 DIESEL ENGINE MECHANICAL

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Tools Required

601 589 03 43 00

Oil Seal Assembler

602 589 00 40 00

Engine Lock

Removal Procedure

1. Install the engine lock 602 589 00 40 00.

2. Remove the 12-sided stretch bolts.

Notice: Remove the flywheel and drive plate, if
equipped with automatic transmission.

3. Remove the bolts (3. 6) from end cover, by pulling

out the lug (arrow), remove the cover.

Notice: Be careful not to damage the oil pan
gasket.

4. Remove the radial seal (4) with care not to damage

the sealing surface.

Notice: If the length ‘L’of bolts exceeds 22.5 mm,
replace the bolts.

DIESEL ENGINE MECHANICAL 1B3-65

SSANGYONG Y200

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Installation Procedure

1. Throughly clean the sealing surface of end cover

and apply Loctite 573.

2. Clean the groove of radial seal.

3. Apply Loctite 573 on the bolts and install the end

cover.

Installation Notice

4. Install the inner oil seal assembler 601 589 03 43

00 to the crankshaft flange.

5. Coat a little oil on the sealing lip of new radial seal

and contacting surface.

Notice: Don’t use grease.

6. Insert the new radial seal (4) on to the oil seal

assembler 601 589 03 43 00 (7).

Notice: The sealing lip of the repair radial seal is
offset to the inside by 3 mm to ensure that is does
not run in any groove which the standard radial
seal may have left on the crankshaft flange.

Be careful not to damage the oil pan gasket.

Tightening Torque

10 N•m (89 lb-in)

Standard Radial Seal

Repair Radial Seal

SSANGYONG Y200

1B3-66 DIESEL ENGINE MECHANICAL

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7. Install the outer oil seal assembler 601 589 03 43

00 on the seal and by tightening the bolts, press
the radial seal into the end cover as far as the
stop.

Notice: The seal must be positioned exactly at
right angles in the end cover to ensure that it
provide a proper seal.

8. Install the flywheel.

Installation Notice

Tightening Torque

45 N•m (33 lb-ft)+ 90°

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DIESEL ENGINE MECHANICAL 1B3-67

SSANGYONG Y200

CRANKSHAFT BALL BEARING

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Notice: Manual transmission only.

Tools Required

000 589 25 33 00

Internal Extractor

000 589 33 33 00

Counter Support

Removal & Installation Procedure

1. Remove the manual transmission.

2. Using a internal extractor 000 589 25 33 00 and

counter support 000 589 33 33 00, pull out the
locking ring and ball bearing together.

3. Apply Loctite 241 on the new ball bearing and then

insert the ball bearing to be stopped at the spacer
ring by using a proper mandrel.

1 Spacer
2 Cover ...................................................... Replace

3 Ball Bearing
4 Bolt .................................. 45 N•m (33 lb-ft)+ 90°

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Content .. 370 371 372 373 ..