SsangYong Rexton. Manual - part 369

SSANGYONG  Y200

1B3-52  DIESEL ENGINE MECHANICAL

YAD1BDA0

YAD1BDB0

YAD1BDC0

YAD1BDD0

11. Remove the fuel filter.

12. Remove the camshaft.

13. Remove the socket bolts (4) in the chain box using

the socket wrench 115 589 03 07 00.

14. Remove the injection pump. Refer to Section 1F3

Diesel Engine Control.

10. Remove the generator bracket (16).

DIESEL ENGINE MECHANICAL  1B3-53

SSANGYONG  Y200

YAD1BDE0

YAD1BDF0

YAD1BDG0

YAD1BDH0

15. Remove the oil pan bolts (8, 9) in the area of the

timing case cover (14).

16. Slightly loosen the remaining oil pan bolts.

17. Remove the timing case cover (19) bolts and then

remove the timing case cover (14).

Notice: Be careful not to damage the cylinder
head gasket or oil pan gasket.

2. Install the timing case cover.

Installation Notice

Bolts arrangement

1. M6  x 60

2. M6  x 70

3. M6  x 40

Tightening Torque

10 N•m (89 lb-in)

Installation Procedure

1. Thoroughly clean the sealing surface and apply

sealant.

SSANGYONG  Y200

1B3-54  DIESEL ENGINE MECHANICAL

YAD1BDC0

YAD1BDJ0

YAD1BDK0

YAD1BDL0

3. Tighten the socket bolts in the chain box.

Installation Notice

4. Tighten the oil pan bolts.

Installation Notice

5. Install the flange, vibration damper and crankshaft

belt pulley.

Notice: Replace front radial seal if necessary.

6. Install the generator bracket.

Installation Notice

7. Install the generator.

Installation Notice

Tightening

Torque

25 N•m (18 lb-ft)

45 N•m (33 lb-ft)

Upper

Lower

Tightening Torque

25 N•m (18 lb-ft)

Tightening

Torque

10 N•m (89 lb-in)

10 N•m (89 lb-in)

25 N•m (18 lb-ft)

Socket Bolt

M6 Bolt

M8 Bolt

Tightening

Torque

25 N•m (18 lb-ft)

25 N•m (18 lb-ft)

Front

Side

DIESEL ENGINE MECHANICAL  1B3-55

SSANGYONG  Y200

YAD1BDM0

YAD1BDN0

YAD1BDP0

YAD1BD80

8. Install the cylinder head cover.

Installation Notice

9. Tighten the injection pump mounting bolts.

Installation Notice

10. Install the fuel filter.

Installation Notice

11. Install the vacuum pump.

Installation Notice

12. Install the power steering pump.

Installation Notice

13. Install the power steering pump pulley.

Installation Notice

14. Install the guide pulley bracket.

Installation Notice

Tightening Torque

10 N•m (89 lb-in)

Tightening Torque

23 N•m (17 lb-ft)

Tightening Torque

25 N•m (18 lb-ft)

Tightening Torque

10 N•m (89 lb-in)

Tightening Torque

32 N•m (24 lb-ft)

Tightening Torque

23 N•m (17 lb-ft)

Tightening Torque

9 N•m (80 lb-in)