SsangYong Rexton. Manual - part 363

SSANGYONG  Y200

1B3-28  DIESEL ENGINE MECHANICAL

1st Step

2nd Step

3rd Step

Cylinder Head Bolt Tightening Torque

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Tightening Sequence for Cylinder Head
Bolts

Notice: The cylinder head may only be removed when
the engine has cooled down. The cylinder head is
removed together with the exhaust manifold. As the
cylinder head bolts undergo a permanent tightening.
They require to be replaced if they exceed the
maximum lengthes indicated in the table.

The twelve-sided socket head bolts are tightened with
each stages of torque and torque angle.

It is not necessary to retighten the cylinder head bolts
at the 1000~1500 km inspection or after 1000~1500
km of repairs.

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Length(L) When New

80 mm

102 mm

115 mm

Thread Dia.

M10

M10

M10

Max. Length(L)

82 mm

104 mm

117 mm

Cylinder Head Bolts (12-sided socket head)
(Engine cold)

M8 Cylinder Head Bolts

10 N•m (89 lb-in)

35 N•m (26 lb-ft)

180°

25 N•m (18 lb-ft)

DIESEL ENGINE MECHANICAL  1B3-29

SSANGYONG  Y200

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Tools Required

116 589 02 34 00

Threaded Pin

116 589 03 07 00

T Type Socket Wrench

116 589 20 33 00

Sliding Hammer

602 589 00 40 00

Engine Lock

603 589 00 40 00

Counter Holder

Removal Procedure

1. Completely drain the coolant from the radiator and

cylinder block.

2. Remove the cooling fan shroud.

3. Hold the fan with counter holder 603 589 00 40 00

and remove the bolt and then remove the cooling
fan.

4. Remove the bracket oil dipstick tube.

5. Remove the tensioning lever nut.

6. Remove the nut on the tensioning lever and insert

the rod(

φ 

18, 180 mm). By pushing the rod to the

arrow direction, pull back the bolt.

SSANGYONG  Y200

1B3-30  DIESEL ENGINE MECHANICAL

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7. Push the tensioning lever to the opposite direction

to release the spring tension and remove the poly
V-belt.

8. Unscrew the EGR pipe mounting bolts onto the

exhaust manifold.

9. Remove the duct bracket from the cylinder head.

10. Unscrew the intake duct mounting bolts onto the

intake manifold.

11. Separate the connecting rod from the control lever.

DIESEL ENGINE MECHANICAL  1B3-31

SSANGYONG  Y200

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13. Remove the fuel injection line (1) from the fuel

injection nozzle (12).

14. Remove the fuel injection line from the fuel injection

pump.

15. Remove the bracket mounting bolts and then

remove the fuel injection line (1).

12. Pull out the accelerator control linkage.