SsangYong Rexton. Manual - part 343

M161 ENGINE MECHANICAL  1B2-55

SSANGYONG  Y200

YAD1B6D0

YAD1B6F0

YAD1B6G0

YAD1B7E0

Removal & Installation Procedure

1. Turn the crankshaft and position the no.1 cylinder

piston at ATDC 20 ° .

6. Using the wrench (7), turn the camshaft until there

is no resistence in camshaft bearing area.

4. Remove the exhaust camshaft sprocket.

Installation Notice

2. Put the alignment marks (arrows) on the camshaft

sprocket and the timing chain.

3. Remove the chain tensioner.

Installation Notice

Notice: The sprocket bolt is designed to be used
only once, so always replace with new one.

5. Take off the timing chain from intake camshaft

sprocket, and secure it not to fall down into the
timing gear case.

Tightening Torque

1st  step: 18 - 22 N•m

(13 - 16 lb-ft)

2nd step:60° ± 5°

Tightening

Torque

Screw Plug

Tensioner

Assembly

40 N•m

(30 lb-ft)

72 - 88 N•m

(53 - 65 lb-ft)

SSANGYONG  Y200

1B2-56  M161 ENGINE MECHANICAL

YAD1B7F0

YAD1B7G0

7. Remove the bearing cap, and remove the intake

and the exhaust camshaft.

Installation Notice

10. Check the camshaft timing position.

8. Apply the engine oil on the valve tappet and cam-

shaft bearing.

9. Installation should follow the removal procedure

in the reverse order.

Notice:

•

Base circle of cam should cantact with the valve
tappet.

•

Install the camshaft bearing caps according to
the numbers on the cylinder head cast and
bearing cap.

Notice:  Check the numbers on the bearing cap
not to be mixed up.

Tightening Torque

60 - 70 N•m

(44 - 52 lb-ft)

M161 ENGINE MECHANICAL  1B2-57

SSANGYONG  Y200

CAMSHAFT TIMING POSITION

Preceding Work:

Removal of cylinder head cover

Removal of cylinder head front cover

1 Holding Pin 111 589 03 15 00
2 Intake Camshaft Sprocket
3 Camshaft Bearing Cap
4 Timing Chain
5 Exhaust Camshaft Sprocket

YAD1B7H0

6 Bolt (M7 X 13, 3 pieces)

..................... 1ststep 18 - 22 NSm (13 - 16 lb-ft)

2nd step 60 ° ± 5 ° rotation added

7 StratePin

SSANGYONG  Y200

1B2-58  M161 ENGINE MECHANICAL

YAD1B6D0

YAD1B6E0

Tools Required

111 589 03 15 00 Holding Pin

Inspection Procedure

1. Position the NO.1 cylinder piston to ATDC 20 ° by

turning the crankshaft.

Notice:  When the ATDC 20  ° mark on vibration
damper is aligned with timing gear case cover,
the intake and ex-haust cam of cylinder will make
the slope to the center  and will face up. In this
way, the insert hole in NO.1 and NO.4 camshaft
bearing cap will match in line with the flange hole
for camshaft sprocket.

2. Check the timing as below procedure;

- Check if the holding pin 111 589 03 15 00 can

be inserted into the NO.1 and NO.4 bearing cap
hole.

- At this condition, check if the ATDC 20 ° mark

on vibration damper aligns with the marker on
the timing  gear case.

Adjustment Procedure

1. Position the NO.1 cylinder to ATDC 20 ° .

2. Remove the chain tensioner.

3. Remove the exhaust camshaft sprocket.

4. Adjust the timing position with inserting the

holding pin 111 589 03 15 00 into the NO.1 and
NO.4 camshaft bearing cap hole and flange hole
while rotating the camshaft by using wrench.

5. Install the chain to the intake camshaft sprocket.

6. Install the chain to the exhaust camshaft sprocket

and tighten the bolt.

Installation Notice

The sprocket bolt is designed to be used only
once, so replace with new one.

7. Install the chain tensioner.

Installation Notice

Tightening Torque

1st  step: 18 - 22 N•m

(13 - 16 lb-ft)

2nd step: 90° ± 5°

8. Check the camshaft timing.

Screw Plug

Tensioner

Assembly

Tightening

Torque

40 N•m

(30 lb-ft)

72 - 88 N•m

(53 - 65 lb-ft)