SsangYong Rexton. Manual - part 329

M162 ENGINE MECHANICAL  1B1-119

SSANGYONG  Y200

SPECIAL TOOLS TABLE (Cont’d)

603 589 00 40 00

Fan Clutch Holder

615 589 01 33 00

Crankshaft Sprocket

Puller

119 589 00 43 00

Drift

601 589 03 14 00

Crankshaft Front Seal

Installer

617 589 00 10 00

Allen Wrench Socket

601 589 03 43 00

Crankshaft Rear Seal

Installer

602 589 00 40 00

Engine Lock

YAD1B1L0

YAD1B730

YAD1B790

YAD1B720

YAD1B4K0

YAD1B560

YAD1B2M0

YAD1B570

116 589 01 34 00

Threaded Pin

SSANGYONG  Y200

1B1-120  M162 ENGINE MECHANICAL

SPECIAL TOOLS TABLE (Cont’d)

DW110-100

Valve Tappet Remover

YAD1B1A0

YAD1B0K0

DW110-120

Holding Pin

DW110-090

Connecting Hose

YAD1B0Z0

SECTION 1B2

M161 ENGINE MECHANICAL

CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
other-wise noted.

TABLE OF CONTENTS

Maintenance and Repair ................................... 1B2-2

On-Vehicle Service ............................................. 1B2-2

Engine Assembly .............................................. 1B2-2

Crankcase Ventilation System ............................ 1B2-9

Generator ........................................................ 1B2-13

Engine Mount .................................................. 1B2-14

Poly V-Belt ...................................................... 1B2-16

Tensioning Device ........................................... 1B2-18

Tensioning Device Shock Absorber .................. 1B2-19

Poly V-Belt Inspection ...................................... 1B2-20

Cylinder Head Cover ........................................ 1B2-22

Cylinder Head Front Cover ............................... 1B2-24

Cylinder Head ................................................. 1B2-26

Timing Gear Case Cover .................................. 1B2-30

Crankshaft Sealing Rear Cover ........................ 1B2-33

Belt Pulley and Vibration Damper ..................... 1B2-35

Crankshaft Front Radial Seal ............................ 1B2-38

Crankshaft Rear Radial Seal ............................. 1B2-40

Crankshaft ....................................................... 1B2-41

Flywheel / Driven Plate ..................................... 1B2-47

Camshaft Adjuster ........................................... 1B2-50

Camshaft Sprocket Bolt ................................... 1B2-53

Camshaft ........................................................ 1B2-54

Camshaft Timing Position ................................ 1B2-57

Valve Spring .................................................... 1B2-59

Valve Stem Seal .............................................. 1B2-63

Chain Tensioner ............................................... 1B2-64

Timing Chain ................................................... 1B2-68

Tensioning Rail ................................................ 1B2-73

Cylinder Head Guide Rail ................................. 1B2-74

Crankcase Guide Rail ...................................... 1B2-76

Crankshaft Sprocket ........................................ 1B2-77

Piston .............................................................. 1B2-79

Connecting Rod ............................................... 1B2-82

Piston Ring ...................................................... 1B2-84

Oil Pan ............................................................ 1B2-86

Engine Oil and Oil Filter Element ...................... 1B2-88

Oil Pump ......................................................... 1B2-91

Oil Pressure Relief Valve .................................. 1B2-93

Oil Non-Return Valve ........................................ 1B2-94

Oil Dipstick Guide Tube ................................... 1B2-95

Unit Repair ........................................................ 1B2-96

Core Plugs in Crankcase .................................. 1B2-96

Cylinder Bore .................................................. 1B2-98

Crankcase Mating Surface ............................. 1B2-100

Cylinder Head Mating Surface ........................ 1B2-102

Specifications ................................................. 1B2-104

Fastener Tightening Specifications ................. 1B2-104

Special Tools and Equipment ........................ 1B2-106

Special Tools Table ........................................ 1B2-106

SSANGYONG  Y200

1B2-2  M161 ENGINE MECHANICAL

MAINTENANCE AND REPAIR

ON-VEHICLE SERVICE

ENGINE ASSEMBLY

YAD1B4S0