SsangYong Rexton. Manual - part 322

M162 ENGINE MECHANICAL  1B1-91

SSANGYONG  Y200

1 Oil Pump Chain Tensioner
2 Oil Pump Chain Bushing
3 Oil Pump Chain Spring
4 Crankshaft Sprocket
5 Key

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CRANKSHAFT SPROCKET

Preceding Work : Removal of oil pan

Removal of tensioning rail

Removal of crankcase guide rail

6 Bolt (M8 x 20, 1 piece) / Washer

..................................... 29-35 N•m (21-26 lb-ft)

7 Oil Pump Sprocket
8 Oil Pump
9 Oil Pump Roller Chain

10 Timing Chain

SSANGYONG  Y200

1B1-92  M162 ENGINE MECHANICAL

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Tools Required

615 589 01 33 00

Crankshaft Sprocker Puller

Removal & Installation Procedure

1. Put the assembly mark at the crankshaft sprocket

(4) and the timing chain (10) with the paint (arrow).

Notice:  Align the assembly marks on cranshaft
sprocket and timing chain. Also, align the
assembly marks on camshaft sprocket and timing
chain when installing.

2. Unscrew the bolt (6) and remove the oil pump

sprocket (7) from the oil pump.

Installation Notice

3. Remove the oil pump roller chain (9).

4. Remove the oil pump chain tensioner (1), oil pump

chain bushing (2), and the oil pump chain spring
(3).

Tightening Torque

29 - 35 N•m

(21 - 26 lb-ft)

5. Remove the crankshaft sprocket (4) using the

crankshaft sprocket puller 615 589 01 33 00.

Notice:

•

Make sure not to lose the crankshaft pulley key
(5) when removing.

•

Install the crankshaft sprocket (4) after warming
it up.

6. Installation should follow the removal procedure

in the reverse order.

M162 ENGINE MECHANICAL  1B1-93

SSANGYONG  Y200

LUBRICATION SYSTEM

ENGINE OIL SPECIFICATION

1 Drain Plug ................................ 25 N•m (18 lb-ft)
2 Oil Filter

3 Engine Oil Filler Cap
4 Dipstick Gauge

Specifications

Application

Capacity

Quality

Viscosity

Replacemant

Descrition

Min : 6.7 L, Max : 8.2 L

•

API SH or above grade

•

ACEA : A2 or A3

•

Approved oil by MB Sheet 229.1

•

Approved oil by MB Sheet 224.1

•

Initial at 1000-1500 km, Replace every 15000 km

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SSANGYONG  Y200

1B1-94  M162 ENGINE MECHANICAL

1 Oil Pump
2 Oil Gallery (to oil filter)
3 Oil Filter
4 Oil Pressure Switch
5 Main Oil Gallery
6 Cylinder Head Closing Cover
7 Oil Gallery (At Chain Tensioner)
8 Oil Non-return Valve
9 Chain Tensioner

10 Vent (Chain Tensioner)
11 Front Closing Cover (

φ

17 mm)

12 Oil Gallery (Perpendicular to The Shaft)
13 Ball (

φ

6 mm)

14 Oil Spray Nozzle (Timing Chain)
15 Oil Gallery (At Cylinder Head)
16 Ball (

φ

 15mm)

17 Oil Restriction Inner (

φ

 4mm)

18 Oil Supply (To Exhaust Camshaft)
19 Oil Supply (To Intake Camshaft)

OIL CIRCULATION

20 Oil Supply (To Exhaust Camshaft Bearing)
21 Oil Supply (To Intake Camshaft Bearing)
22 Oil Gallery (Oil Supply to Exhaust Valve

Tappet)

23 Oil Gallery (Oil Supply to Intake Valve Tappet)
24 Camshaft Closing Cover
25 Ball (

φ

8 mm)

26 Screw Plug
27 Camshaft Adjuster
28 Front Closing Cover (Intake Camshaft)
29 Front Treaded Bushing (Exhaust Camshaft)
30 Valve tappet

a Oil Gallery (From Oil Pump to Oil Filter)

b Main Oil Gallery

c Oil Return Line (Oil Returns to the Oil Pan when

Replacing the Filter Element)

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