SsangYong Rexton. Manual - part 67

DI06-17

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

COOLING SYSTEM

DI ENG SM - 2004.4

Y220_06028

Y220_06029

Y220_06030

Y220_06031

Shroud and Cooling Fan/Clutch

Preceding Works:

- Draining of coolant

- Removal of coolant inlet and outlet hose

- Removal of V-belt

1. Remove the radiator grille.

2. Remove the air intake hoses.

3. Set aside the coolant return pipe.

4. Unscrew the upper bolts and loosen the shroud.

5. Lift up the vehicle and remove the skid plate.

6. Loosen the clamp and remove the lower inlet hose.

DI06-18

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

COOLING SYSTEM

DI ENG SM - 2004.4

6. Remove the shroud.

7. Install in the reverse order of removal.

5. Unscrew the center bolt and remove the cooling fan clutch

while holding the pulley with counter holder (special tool).

Installation Notice

Y220_06033

Y220_06034

45 ± 4.5

 Nm

Tightening torque

DI06-19

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

COOLING SYSTEM

DI ENG SM - 2004.4

Y220_06035

Water Pump - Assembly

Preceding Works:

- Draining of coolant

- Removal of V-belt

- Removal of shroud

- Removal of cooling fan

1. Thermostat housing

2. Gasket ........................................................... Replace

3. Bolt ................................................................... 10 Nm

4. Belt pulley

5. Bolt ................................................................... 10 Nm

6. Water pump

1. Remove the V-belt while pressing down the auto tensioner

adjusting bolt.

Y220_06036

DI06-20

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

COOLING SYSTEM

DI ENG SM - 2004.4

2. Unscrew the bolts and remove the EGR pipe and bracket.

Installation Notice

3. Unscrew the bolts and remove the belt pulley while

holding the belt pulley with a special tool.

Installation Notice

4. Remove the oil dipstick tube.

5. Unscrew the bolts and remove the water pump assembly.

Installation Notice

6. Install in the reverse order of removal.

Y220_06037

Y220_06038

Y220_06039

Y220_06040

Tightening torque

23 ± 2.3 Nm

Tightening torque

10 Nm

Tightening torque

10 Nm

Notice

• Replace the O-ring in oil dipstick with new one.

• Plug the oil dipstick hole with a cap not to get the

foreign materials into the engine.

Notice

Remove the gasket residues from the sealing surface
and replace the gasket with new one.