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DI03-18 CHANGED BY EFFECTIVE DATE AFFECTED VIN INTAKE SYSTEM DI ENG SM - 2004.4 Intake Manifold - Removal/Installation Preceding Work: Disconnection of negative battery cable 1. Lift up the vehicle and remove the skid plate. Y220_03033 Y220_03034 Y220_03035 Y220_03036 Notice • Replace the pipes (2, 3) at both sides of EGR cooler (1) and gaskets with new ones. • Make sure that the convex surface of gasket is facing to the pressurized direction. 2. Open the coolant reservoir cap and remove loosen the drain cock to drain the coolant. 3. Remove the air inlet hose (1) from intake manifold. 4. Loosen the clamp and remove the coolant inlet hose (2). 5. Remove the coolant inlet port housing. 6. Remove the vacuum hose from EGR valve. 7. Remove the EGR valve mounting bolts and gasket. Remove the EGR exhaust pipe (primary) mounting bolts |