SsangYong Rexton. Manual - part 10

DI0A-33

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

GENERAL INFORMATION

DI ENG SM - 2004.4

Y220_0A025

Y220_0A026

Y220_0A027

Y220_0A028

1. Before lifting up the vehicle with lift, correctly support the

lifting points and lift up.

2. When using a jack, park the vehicle on the level ground

and block front and rear wheels. Position the jack under
the frame and lift up the vehicle and then support with
chassis stand before service work.

3. Before service work, be sure to disconnect battery

negative (-) terminal to prevent damages by bad wire and
short.

4. If service from interior of the vehicle, use protection cover

to prevent damage and contamination of seat and floor.

5. Brake fluid and anti-freeze can damage painted surface

of body. So carefully handle them during service work.

During Service Work - Inspection

6. Use recommended and specified tools to increase

efficiency of service work.

7. Use only genuine spare parts.

DI0A-34

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

GENERAL INFORMATION

DI ENG SM - 2004.4

8. Never reuse cotter pin, gasket, O-ring, oil seal, lock

washer and self-locking nut. Replace them with new.

If reused, normal functions cannot be maintained.

9. Align the disassembled parts in clean according to

disassembling order and group for easy assembling.

10. According to installing positions, the bolts and nuts have

different hardness and design. So be careful not to mix
removed bolts and nuts each other and align them
according installing positions.

11. To inspect and assemble, clean the parts.

12. Securely clean the parts that related with oil not to be

affected by viscosity of oil.

13. Coat oil or grease on the driving and sliding surfaces

before installing parts.

14. Use sealer or gasket to prevent leakage if necessary.

15. Damaged or not, never reuse removed gasket. Replace

with new and cautious on installing directions.

16. Tighten every bolt and nut with specified torque.

17. When service work is completed, check finally whether

the work is performed properly or the problem is solved.

18. If work on the fuel line between priming pump and injector

(including return line), be sure to cover the removed parts
with cap and be careful not to expose the connecting
passage and removed parts to external foreign materials
or dust. (Refer to cleanness.)

19. If remove high pressure fuel supply pipe between HP pump

and fuel rail and high pressure fuel pipe between fuel rail
and each injector, be sure to replace them with new.

Y220_0A029

Y220_0A030

DI0A-35

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

GENERAL INFORMATION

DI ENG SM - 2004.4

Y220_0A031

Y220_0A032

5. Carefully install the wires not to be damaged during

installation/removal of parts due to interference.

6.  Be careful not to throw or drop each sensor or relay.

7. Securely connect each connector until hear a “click”

sound.

Notice

Be careful not to modify or alter electrical system and
electrical device. Or there can be vehicle fire or serious
damage.

1. Be sure to disconnect battery negative (-) terminal during

every service work. Before disconnecting battery negative
(-) terminal, turn off ignition key.

2. Replace with specified capacity of fuse if there is bad,

blown or short circuited fuse. If use electrical wire or steel
wire other than fuse, there can be damages on the various
electrical systems. If replaced with over-capacity fuse,
there can be damages on the related electrical device
and fire.

3. Every wire on the vehicle should be fastened securely

not to be loosened with fixing clip.

4. If wires go through edges, protect them with tape or other

materials not to be damaged.

During Service Work for Electric
Devices

DI0A-36

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

GENERAL INFORMATION

DI ENG SM - 2004.4

2. Safety jack and safety stand

If lift up the vehicle with safety jack and stand, should be more
careful during works.

Warning

• Never be under the vehicle if supported with only jack.

If have to be under the vehicle, be sure to use safety
block.

• Use wheel block in front and rear of every wheel.

LIFTING POINTS

Lifting Positions

1. 4-post lift

As illustrated, position the vehicle on the 4-post lift securely and block the front and rear of each tire not to move during
working.

Notice

During lifting, be sure to check whether vehicle is empty.

• Board-on lift connection device installed in front of vehicle should be positioned in front of sill locating

under the front door.

• Install lift connecting device on the edge of front and rear of board-on lift.

Warning

• Be sure to use attachment during lifting to prevent the lift from contacting with body floor.

• While lifting the vehicle, widen the lift floor as far as possible to stabilize between vehicle front and rear. When

fixing the lift floor, be careful not to contact with brake tube and fuel lines.

Y220_0A033