SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 402

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EFFECTIVE DATE

AFFECTED VIN

21

BRAKE - GENERAL

STAVIC - 2004.09

4J

2. COMPONENTS

For strong and safe brake force, ventilated disk and double piston type is adapted to front brakes.

Brake disk

Caliper

Brake hose

Disk

Caliper carrier

Pad spring

Brake pad

Piston

Caliper assembly

Brake

Bolt - Caliper

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EFFECTIVE DATE

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22

BRAKE - GENERAL

STAVIC - 2004.09

4J

3. REMOVAL AND INSTALLATION

3. Unscrew two nuts and disassemble the brake disk.

2. Unscrew two caliper mounting bolts and disassemble the caliper assembly.

 Preceding work : Remove the tire

1. Disconnect brake hose from caliper.

Caliper / Brake Disk

Tightening torque

20 ~ 30 Nm

 [Notice]

Be careful not to splash the brake oil onto the painted
body.

Tightening torque

85 ~ 105 Nm

4. Install in the reverse order of removal.

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EFFECTIVE DATE

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BRAKE - GENERAL

STAVIC - 2004.09

4J

1. Unscrew brake.

4. Compress the brake piston with special tool.

Brake Pad Change

Tightening torque

22 ~ 34 Nm

2. Swing up the callper cylinder assembly and hold it not

to damage the hose.

3. Remove the brake pads and replace them with new ones.

 [Notice]

Insert the used pad to compress brake piston.

5. Install the caliper assembly.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

24

BRAKE - GENERAL

STAVIC - 2004.09

4J

Brake Disc Run-out

1. Install the dial gauge on the side of brake disc and

measure the run-out while rotating the brake disc.

2. If the measured value exceeds the limit, replace the brake

disc with new one. Otherwise, it may cause the pedal
vibration and shimmy when braking.

Inspection

Clean the dissembled components and visually check the
followings:

• Wear, rust and damage on the cylinder and piston

• Damage, crack and wear on cylinder body and guide pin

• Uneven wear and oil contamination on boot

• Damage and tear on boot

• Scratch and bending on disc plate

Pad Thickness

1. Remove the tire.

2. Measure the pad thickness and replace it if it is below

the wear limit.

Brake Disc Thickness

1. Measure the disc thickness at over four points.

2. If any of measured points is below the wear limit, replace

the brake disc with new one.

New pad thickness

10.5 mm

Wear limit

2 mm

New pad thickness

28 mm

Wear limit

25.4 mm

Limit

0.03 mm (before installation)

0.07 mm (when installed)