SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 339

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

54

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

12. Install the 3rd gear.

14. Insert three keys into 3/4 synchronizer hub and

synchronizer sleeve. Install the synchronizer spring in
offset so that it should not be missed out.

13. Install the synchronizer ring on the 3rd gear.

 [Notice]

3/4 gear synchronizer sleeve have a step at edge. Place the
groove in hub to face the 3rd gear and align the synchronizer
key and the synchronizer ring groove in 3rd gear.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

55

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

17. Install the input shaft along with the 4th synchronizer

ring. Place the input shaft to face downward on the work
bench.

15. Install the 3/4 gear retainer ring.

16. Install the intermediate taper roller bearing by using a

press.

 [Notice]

Apply the force on the inner race other than other points.

 [Notice]

Adjust the end play between retainer ring and hub to a range
of 0.05 to 0.1 mm by using a thickness gauge.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

56

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

21. Install the reverse gear needle bearing.

18. To relieve the load to the shaft bearing, insert a special

tool.

19. Place the counter gear on the work bench with the same

manner.

20. Install the transmission adaptor on the input shaft and

the counter gear.

 [Notice]

The reverse gear needle bearing has two bearing rows and
the others consist of two bearings.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

57

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

25. Install the 5/R gear retainer ring.

Notice

22. Install the reverse gear in the shaft.

24. Insert three keys into 5/R synchronizer hub and

synchronizer sleeve. Install the synchronizer spring in
offset so that it should not be missed out.

23. Install the synchronizer ring on the reverse gear.

 [Notice]

Place the groove in hub to face the 5th gear and align the
synchronizer key and the synchronizer ring groove in reverse
gear.

 [Notice]

Adjust the end play between retainer ring and hub to a range
of 0.05 to 0.1 mm by using a thickness gauge.