SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 95

DI02-55

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.9

1. HP pump sprocket

2. 12-sided sprocket mounting bolt

3. HP pump bearing housing

4. HP pump (High Pressure Pump)

5. HP pump shaft

6. HP pump center nut

7. HP pump outer bolt

8. HP pump bearing shaft

9. Oil gallery

10. Bearing bushing

11. Gasket

* Tightening torque

Center nut

(M14 x 1.5 - 1EA)

Outer bolt

(M8 x 55 - 3EA)

Sprocket bolt

(M7 x 13 - 3EA)

65 ± 5.0 Nm

24 ± 2.4 Nm

20 Nm ± 90°

Install in the reverse order of removal and tighten the
fasteners with the specified tightening torque.

Notice

If the initialization of fuel pressure has not been
performed, the engine ECU controls new HP pump
with the stored offset value. This may cause the poor
engine output.

DI02-56

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.9

VACUUM PUMP

1. Removing the engine mounting insulator

To secure the enough working space for removal of the vacuum pump in the DI engine equipped vehicle, remove
the engine mounting insulator bracket before starting the operation. The distance between panels in engine
compartment is 27mm.

2. Tightening torque (10 ± 1.0 Nm)

The vacuum pump is installed with three bolts. And, there is no tightening point at upper area of the vacuum
pump. Therfore, the oil leak may be occurred during the engine running if the mounting bolts are not properly
tightened. The bolts should be tightened with a torque wrench and special tool (A9917 023 0B) to get the correct
tightening torque.

Working space before removing

the vacuum pump(27mm)

Working space after removing

the vacuum pump (41mm)

Special tool (Adaptor socket
for removal of vacuum pump)

A9917 023 0B

Within 190mmm

(torque: 4 ~ 12 Nm)

Caution

DI02-57

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.9

1. Unscrew the lower bolt (10mm) from the cooling fan shroud cover and remove the cover. Doing this eliminate the

interference between the cooling fan and shroud during lowering the engine.

Removal and Installation

Preceding works:

- Disconnection of negative battery cable

- Removal of engine acoustic cover

This section also describes the removal and installation procedures for the engine mounting insulator bracket.

DI02-58

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.9

3. Remove the upper engine mounting insulator nuts (19mm) at both sides.

Installation Notice

LH

4. Raise the main lift and unscrew the four bolts (arrows) and two fasteners (1) to remove the skid plate.

2. Remove the FFH coolant inlet hose bracket nut and the engine ground. Move and attach them at front side of the

engine compartment to eliminate the interference between the engine and hoses during lifting up the engine.

Tightening torque

70 ± 7.5 Nm

RH