SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 37

1D-12

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

WATER PUMP

Preceding Work: Removal of V-belt

Removal of air admission housing

1. Air admission housing

2. Oil cooler pipe line

3. Seal ........................................................... replace

4. Bolt ............................... 9 ~ 11 Nm (80 ~ 97 lb-in)

5. Coolant hose

6. Coolant hose

7. Outlet coolant hose

8. Coolant hose

9. Inlet coolant hose

10. Water pump

11. Bolt ................ 22.5 ~ 27.5 Nm (16.6 ~ 20.3 lb-ft)

12. Dowel sleeve

13. Seal ........................................................... replace

1D-13

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Removal & Installation Procedure

1. Drain the coolant.

2. Disconnect the water pump wire connector.

3. Loosen the hose clip and disconnect all hoses from the

water pump

4. Remove the coolant line bolts (4) and then remove the

coolant line (2).

Installation

Replace the seal (3).

5. Remove the mounting bolts (11) and carefully pull out

water pump (10).

Installation

Replace the seal (13).

Tightening torque

9 ~ 11 Nm

 (80 ~ 97 lb-in)

Tightening torque

22.5 ~ 27.5 Nm

 (16.6 ~ 20.3 lb-ft)

6. Installation should follow the removal procedure in the

reverse order.

7. Fill up coolant.

8. Do coolant system leakage test.

1D-14

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

OIL COOLER PIPE LINE

Preceding Work: Removal of upper intake manifold

1. Bolt (M6 X 35, 1 piece)

...................................... 9 ~ 11 Nm (80 ~ 97 lb-in)

2. Bolt (M6 X 16, 2 pieces)

...................................... 9 ~ 11 Nm (80 ~ 97 lb-in)

3. Oil cooler pipe line

4. O-ring ........................................................ Replace

Removal & Installation Procedure

1. Drain the coolant.

2. Unscrew the bolts (1, 2) and remove the oil cooler pipe

line (3).

Installation

Replace the O-ring with new one.

3. Installation should follow the removal procedure in the

reverse order.

4. Fill up the coolant as specified.

5. Check the leaks in the cooling system.

Tightening Torque

9 ~ 11 Nm

 (80 ~ 97 lb-in)

1D-15

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

THERMOSTAT

1. Thermostat cover

2. Thermostat

3. O-ring

4. Thermostat cover bracket

Removal & Installation Procedure

1. Drain the coolant from the radiator.

2. Loosen the hose mounting clamp (6) and remove the

heater hose (7).

3. Unscrew the three bolts (5) and remove the thermostat

cover bracket, thermostat cover and the thermostat in
order.

Installation

Do not separate the thermostat cover and thermostat.

4. Replace the O-ring if necessary.

5. Check the leakage in the cooling system.

5. Bolt (M6 X 25, 3 pieces)

...................................... 9 ~ 11 Nm (80 ~ 97 lb-in)

6. Hose mounting clamp

7. Heater hose

Tightening Torque

9 ~ 11 Nm

 (80 ~ 97 lb-ft)