SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 30

1B-104

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

1. Plug ........................................................... replace

2. -

3. -

4. Main oil gallery

5. Screw plug

Tools Required

A9911 0050B (102 589 12 15 00)

Drift

Sealing Procedure

1. Enlarge the end of main oil gallery (4) to be diameter of

16 mm, depth of 15 mm.

2. Using an M16 x 1.5 thread (tap), make the thread at the

end of main oil gallery (4).

3. Throughly clean the oil gallery with compressed air and

tighten the screw plug (M16 x 1.5) after applying sealing
bond on it.

4. Apply Loctite 270 on new plug and tighten to the hole

until the drift A9911 0050B (102 589 12 15 00) is stopped
after inserting new plug into the drift.

1B-105

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

OIL GALLERY IN CYLINDER HEAD

Preceding Work: Removal of cylinder head

Removal of camshaft

Removal of tappet

1. Screw plug ................................... 15 Nm (11 lb-ft)

2. Seal

Cleaning Procedure

1. Remove the screw plug (1) and the seal (2).

Installation

Replace the seal with new one.

2. Clean the oil gallery using the compressed air.

3. Steel ball (

φ 8 mm)

Tightening torque

15 Nm (11 lb-ft)

1B-106

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Sealing Procedure

1. Remove the screw plug (1) and the seal.

Installation

2. Remove the steel ball from the oil gallery (4), (5), (6) and

(7) using the round bar (12, 

φ 6 x 700 mm).

4. Enlarge the oil gallery at the rear of the cylinder head to

be diameter 9mm, depth 8mm.

5. Tap in the steel ball (3) from the side to the oil gallery

using the punch (13).

6. Pull out the steel ball (3) using the round bar (12).

7. Enlarge the oil gallery to be diameter 9mm, depth 8 mm.

3. Remove the plug (8) using the screw driver.

Tightening torque

15 Nm (11 lb-ft)

1B-107

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

11. Tighten the screw plug with the seal (arrow).

8. Make a screw hole at the oil gallery using M10 x 1 thread.

9. All the oil gallery should be cleaned with the compressed air.

10. Apply the Loctite 270 to new plug and press in using a suitable

drift (arrow).