SsangYong Korando II (1996-2006 year). Manual - part 361

TRANSFER CASE (PART TIME - 4408)  5D2-43

SSANGYONG  MY2002

Companion Flange

1. Install the 2 plugs to the cover.

2. Install the companion flange, oil seal and washer.

3. Holding the companion flange, tighten the nut.

Installation Notice

N o t i c e :   A p p l y   L o c t i t e   # 2 6 2   t o   n u t   b e f o r e
installation.

210 - 240 N•m

(155 - 177 lb-ft)

310 - 340 N•m

 (229 - 251 lb-ft)

Front Flage Nut

Tighteng Torque

Rear Flage Nut

Tighteng Torque

SECTION 6A

POWER STEERING SYSTEM

TABLE OF CONTENTS

Description and Operation ................................... 6A-2

General Description ............................................. 6A-2

Component Locator ............................................. 6A-3

Diagnostic Information and Procedures .............. 6A-4

Power Steering System Pressure Test .................. 6A-4

Power Steering System Leak Test ........................ 6A-4

Maintenance ......................................................... 6A-5

Bleeding the Power Steering System .................... 6A-5

Checking and Adding Fluid .................................. 6A-5

Repair Instructions ................................................ 6A-6

On-Vehicle Service ................................................. 6A-6

Power Steering Fluid Reservoir ............................. 6A-6

Power Steering Pump Hoses and Pipes ................ 6A-7

Specifications ....................................................... 6A-9

General Specification ........................................... 6A-9

Fastener Tightening Specifications ....................... 6A-9

Special Tools and Equipment ............................ 6A-10

Special Tools Table ............................................ 6A-10

SSANGYONG MY2002

6A-2  POWER STEERING SYSTEM

DESCRIPTION AND OPERATION

GENERAL DESCRIPTION

The power steering system consists of three compo
nents: the power steering pump, the power steering
fluid reservoir and the power steering rack and pinion
gear.

The power steering pump is a vane-type pump providing
hydraulic pressure for the system and is powered by
the engine. It draws on the power steering fluid
reservoir, which in turn is connected to the power
steering gear.

A pressure-relief valve inside the flow control valve
limits the pump pressure. The power steering rack and
pinion gear has a rotary control valve, which directs
hydraulic fluid coming from the power steering pump
to one side or the other side of the rack piston. The
integral rack piston is attached to the rack. The rack
piston converts hydraulic pressure to a linear force,
which moves the rack to the left or the right. The force
is then transmitted through the inner and the outer tie
rods to the steering knuckles, which turn the wheels.

POWER STEERING SYSTEM  6A-3

SSANGYONG MY2002

COMPONENT LOCATOR

KAA6A010

1 Steering Wheel
2 Steering Column Shaft
3 Tie Rod End

4 Power Steering Gear Rack
5 Intermediate Shaft
6 Power Steering Pump