SsangYong Korando II (1996-2006 year). Manual - part 338

SSANGYONG  MY2002

5B-42  MANUAL TRANSMISSION

•

Install the 3-4 shift fork and its selector plate.

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Push the shift shaft through the 1-2 shift fork.

•

Place the selector arm and interlock plate in the
cover.

Note the position of the interlock plate and
selector arm.

•

Push the shift shaft through the 3-4 shift fork.

MANUAL TRANSMISSION  5B-43

SSANGYONG  MY2002

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Push the shift shaft through the 3-4 shift fork.

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•

Install the roll pin that fixes the selector arm to
the shift shaft.

4. Check the shift cover parts for proper assembly

as follows :

•

Insert a pin punch (3/16) into the offset lever
hole of the shift shaft.

•

Place the shift cover to the flat ground and rotate
the shift shaft so that the punch is vertical.

•

Selector arm should be aligned with the 3/4 shift
fork selector plate.

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SSANGYONG  MY2002

5B-44  MANUAL TRANSMISSION

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5. Lubricate and install the O-ring on the rear of the

shift cover.

MANUAL TRANSMISSION  5B-45

SSANGYONG  MY2002

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INSPECTION OF COMPONENTS

Inspection Procedure

1. Clean all parts with solvent and dry them with

compressed air. Check the following parts for
cracks and damaged sealing surfaces.

•

Case

•

Extension housing

•

Shift Cover

•

Input bearing retainer

•

Counter shaft rear bearing retainer

2. Check the parts which support bearings and shafts

for excessive wear and replace them if necessary.

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3. Check the bearing surfaces of the following parts ;

•

Input shaft

•

Main shaft and its gears

•

Counter shaft and 5th drive gear

4. Check the reverse idler shaft and its gears.

Notice: Replace excessive wear parts and do not
file on the hardened surface and precision ground.

5. Check the shift mechanism parts as follows :

•

Wear of the shift shaft.

•

Wear of the detent/guide plate and offset lever.

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