SsangYong Korando II (1996-2006 year). Manual - part 331

SSANGYONG  MY2002

5B-14  MANUAL TRANSMISSION

ON-VEHICLE SERVICE

SEMI-REMOTE KIT

Removal Procedure

1. Remove the control housing arm insulator from the

semi-remote kit.

YAD5B120

YAD5B140

YAD5B130

2. Remove two snap rings and two screws using the

snap ring plier.

Notice: Do not reuse the damaged snap ring.

3. Disconnect the shift rod pin using the punch.

MAINTENANCE AND REPAIR

MANUAL TRANSMISSION  5B-15

SSANGYONG  MY2002

6. Push down the socket lining’s wing from the

control housing arm and disconnect the socket
lining and shift lever from the semi-remote kit.

YAD5B160

YAD5B170

YAD5B180

7. Remove the control housing arm by rotating the

clip pin.

8. Remove the retainer-ring from the U-joint assembly

using the snap ring plier.

YAD5B150

4. Remove the shift rod link from the semi-remote

kit.

5. Remove four metal bushing from the shift rod.

SSANGYONG  MY2002

5B-16  MANUAL TRANSMISSION

11. Remove the shift rail from the cover assembly

using the punch.

12. Pull out the shift rail from the cover assembly.

13. Inspect and clean all of the disassembled parts

and replace as needed.

YAD5B200

YAD5B210

YAD5B220

Installation Procedure

1. Insert the shift rail to the cover.

2. Pull the shift rail to the offset lever using the punch

and assemble them.

YAD5B190

9. Remove the pin from the U-joint assembly using

the punch.

10. Remove the U-joint assembly from the cover

assembly.

MANUAL TRANSMISSION  5B-17

SSANGYONG  MY2002

4. Push down the shift lever and the lining shift socket

from the control housing arm.

YAD5B160

YAD5B170

YAD5B240

5. Insert the clip pin to fix the cover assembly and

the control housing arm.

6. Insert the metal bushing to the shift rod.

YAD5B230

3. Insert the rail to U-joint assembly and assemble

the retainer ring using the snap ring plier.