SsangYong Korando II (1996-2006 year). Manual - part 321

AUTOMATIC TRANSMISSION  5A-187

SSANGYONG  MY2002

7. Check the fit of the C1 clutch hub on the overdrive

shaft. If it is loose, the hub and shaft assembly
must be replaced.

8. Coat the small nylon thrust spacer with petroleum

jelly and install it over the overdrive shaft.

9. Carefully fit the overdrive shaft into the C1 cylinder

so as not to damage the sealing ring.

10. Fit the small bronze C1 hub thrust washer in place

with petroleum jelly.

11. Check the input shaft for any defect. Fit the input

shaft into the cylinder and secure it with the circlip,
ensuring that the circlip is completely seated in
the groove.

KAA5A660

12. Coat the sealing rings with petroleum jelly and fit

onto the input shaft.

KAA5A1A0

13. Assemble the C1/C2/C4 clutch assembly to the

C3 clutch and sun gear assembly.

14. Install this assembly in the transmission case.

KAA5A1B0

5A-188  AUTOMATIC TRANSMISSION

SSANGYONG  MY2002

Pump Cover and Converter Support

Notice:

•

Do not wash the nose of solenoids in solvent.

•

Ensure that the correct ‘O’ ring is fitted for the
application.

•

Be careful not to damage the needle bearings on
the assembly. Avoid any axial impact loads during
assembly.

•

Check the transmission end float. This will help to
detect any missing parts or incorrect assembly.

1. Check the pump body for any damage, chips or

irregularity. Check that the bush is firmly staked
in the drive gear.

2. Install the seal flush with the front face of the

pump body.

3. Lubricate the pump bush, and the drive and driven

gears, with automatic transmission fluid.

4. Install the pump driven gear and the pump drive

gear into the pump body.

5. Using a straight edge and thickness gauge, check

that the clearance between pump face and gears
is 0.04 - 0.018 mm.

6. Lubricate the pump body ‘O’ ring with automatic

transmission fluid and fit it to the pump body. Put
the pump body to one side.

7. Ensure that the pump cover cavities, ports and

holes are clean and free of any obstruction.

8. L u b r i c a t e   a l l   l o o s e   p a r t s   w i t h   a u t o m a t i c

transmission fluid prior to assembly.

KAA5A1C0

KAA5A810

KAA5A1D0

AUTOMATIC TRANSMISSION  5A-189

SSANGYONG  MY2002

11. Install the converter clutch regulator valve, plug,

spring and ‘O’ ring.

9. Assemble the primary regulator valve, spring and

plunger to the pump cover, ensuring that the
regulator valve slides freely, then fit the regulator
valve plug and ‘O’ ring.

10. Install the retaining pin.

KAA5A1F0

KAA5A1E0

12. Install the retaining pin.

KAA5A1G0

13. Install the converter clutch control valve, spring,

plug, and ‘O’ ring.

14. Install the retaining pin.

KAA5A1H0

5A-190  AUTOMATIC TRANSMISSION

SSANGYONG  MY2002

15. Install the converter release check ball and spring.

16. Install the gasket on the pump cover.

17. Install the cover plate, solenoid 7 with the retainer

and the solenoid wiring retainer to the pump cover,
ensuring that the periphery of the cover plate is
flush with the periphery of the pump cover.

18. Tighten the screws to specification in the order.

 (1-5)

Installation Notice

20. Assemble the pump to the pump cover.

21. Tighten all bolts and the crescent screw finger

tight, ensuring that the pump is flush against the
pump cover. Tighten the bolts and the screw to
specification in the order. (A-F)

Installation Notice

19. Tighten the solenoid 7 screw.

Installation Notice

•

Check that neither the wiring nor the connector
p r o t r u d e s   e x c e s s i v e l y ,   i n   o r d e r   t h a t   a t
assembly neither the wiring and the connector
contacts or rubs on the input shaft or the C1/
C2 clutch cylinder.

22. Install the pump to transmission case gasket onto

the case.

23. Fit the ‘O’ ring to the pump cover outer diameter.

KAA5A1J0

KAA5A1K0

KAA5A1L0

Tightening Torque

13 - 16 N•m

(10 - 12 lb-ft)

Tightening Torque

13 - 16 N•m

(10 - 12 lb-ft)

Tightening

Torque

Bolt (A-E) : 24 - 27 N•m

(18 - 20 lb-ft)

Screw (F) : 13 - 16 N•m

(10 - 12 lb-ft)