SsangYong Korando II (1996-2006 year). Manual - part 271

 

  Index      SsangYong     SsangYong Korando II - service repair manual 1996-2006 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  269  270  271  272   ..

 

 

SsangYong Korando II (1996-2006 year). Manual - part 271

 

 

ABS AND TCS 4F-99

SSANGYONG MY2002

REPAIR INSTRUCTIONS

ON-VEHICLE SERVICE

SERVICE PRECAUTIONS

Caution: Brake Fluid may irritate eyes and skin. In
case of contact, take the following actions:

Eye contact - rinse thoroughly with water.

Skin contact - wash with soap and water.

Ingestion - consult a physician immediately.

Caution: To help avoid personal injury due to poor
braking. DO NOT Tap into the vehicle’s brake system
to operate a trailer brake system.

Notice: When fasteners are removed, always reinstall
them at the same location from which they were
removed. If a fastener needs to be replaced, use the
correct part number fastener for is not available, a
fastener of equal size and strength (or stronger) may
be used. Fasteners that are not reused, and those
requiring thread-locking compound will be called out.
The correct torque values must be used when installing
fasteners that require them. If the above procedures
are not followed, parts or system damage could result.

Notice: Use only DOT-3 equivalent hydraulic brake
fluid. The use of DOT-5 (silicone) brake fluid is not
recommended. Reduced brake performance or
durability may result.

Notice: Avoid spilling brake fluid on any the vehicle’s
p a i n t e d   s u r f a c e s ,   w i r i n g ,   c a b l e s   o r   e l e c t r i c a l
connectors. Brake fluid will damage paint and electrical
connections. If any fluid is spilled on the vehicle, flush
the area with water to lessen the damage.

Electronic System Service Precautions

Take care to avoid electronic brake control module
(EBCM) circuit overloading. In testing for opens or
shorts, do not ground or apply voltage to any circuit
unless instructed to do so by the diagnostic procedure.

Test circuits only with a high-impedance multi-meter.
Never remove or apply power to any control module
with the ignition switch in the ON position. Always turn
the ignition to the OFF position before removing or
connecting battery cables, fuses or connectors.

General Service Precautions

Disconnect the EBCM connector before performing any
vehicle welding work using an electric arc welder.

Do not attempt to disassemble any component
designated as nonserviceable. The hydraulic modulator
and the EBCM can be separated from each other and
replaced separately but cannot be serviced. They have
no replaceable parts, and there is no replaceable parts,
and there is no access to the components they contain.

Bleeding System

Replacement modulators are shipped already filled
and bled. In normal procedures requiring removal of
the modulator, such as to replace the EBCM, air will
not enter the modulator, and normal bleeding will be
all that is needed.

If air enters the hydraulic modulator, or if an unfilled
modulator is installed, use the brake bleeding program
in the scan tool to bleed the modulator. Manual
bleeding of the hydraulic modulator is not possible.

SSANGYONG MY2002

4F-100  ABS AND TCS

1

KAA4F330

KAA4F340

ABS 5.3 ASSEMBLY

Removal and Installation Procedure

1. Disconnect the negative battery cable.

2. Disconnect the 15 or 31-pin ABS wiring harness

connector from its socket on the EBCM.

3. Cover the connector and the socket with shop

cloths to protect them from brake fluid.

Notice: Take care not to allow air into the hydraulic
modulator. If air gets into the hydraulic unit, it will
require a bleeding procedure using a scan tool
programmed for the ABS 5.3 system. As long as
no air enters the hydraulic unit, a simple bleeding
procedure is all the system will require.

4. Remove the brake pipes from the hydraulic

modula tor.

Installation Notice

Tightening Torque

14  N•m (124 lb-in)

5. Loosen the mounting nuts on the hydraulic unit.

6. Move the brake pipes aside far enough to allow for

lifting the ABS 5.3 unit out of the mounting bracket.

7. Cap the brake pipes.

Installation Notice

ABS/TCS UNIT

Removal and Installation Procedure

1. Disconnect the negative battery cable.

2. Disconnect the ABS/TCS wiring harness connector

from its socket on the ABS/TCS unit.

3. Remove the ABS/TCS unit mounting bolts.

Installation Notice

KAA4F350

KAA4F360

Tightening Torque

6 N•m (53 lb-in)

Bleed the hydraulic system. Refer to Section
4A, Hydraulic Brakes
.

8. Installation should follow the removal procedure in

the reverse order.

Tightening Torque

7 N•m (62 lb-in)

4. Installation should follow the removal procedure

in the reverse order.

ABS AND TCS 4F-101

SSANGYONG MY2002

FRONT WHEEL SPEED SENSOR

Removal and Installation Procedure

1. Disconnect the negative battery cable.

2. Disconnect the front wheel speed sensor electrical

connector.

3. Raise and suitably support the vehicle.

4. Turn the steering wheel to expose the front wheel

speed sensor. It is located at the rear of the steering
knuckle near tie rod end.

5. Remove the bolt and the front wheel speed sensor

from the steering knuckle.

Installation Notice

KAA4F370

KAA4F380

Tightening Torque

7 N•m (62 lb-in)

6. Installation should follow the removal procedure in

the reverse order.

REAR WHEEL SPEED SENSOR

Removal and Installation Procedure

1. Disconnect the negative battery cable.

2. Disconnect the rear wheel speed sensor electrical

connector. It is located under the rear seat.

3. Raise and suitably support the vehicle.

4. Remove the rear wheel speed sensor.

Installation Notice

KAA4F390

KAA4F400

Tightening Torque

7 N•m (62 lb-in)

5. Installation should follow the removal procedure

in the reverse order.

SSANGYONG MY2002

4F-102  ABS AND TCS

ACCELERATION SENSOR

Removal and Installation Procedure

1. Disconnect the negative battery cable.

2. Disconnect the acceleration sensor connector. It

is located at the rear of audio system.

3. Remove the acceleration sensor mounting bolts.

Installation Notice

SYSTEM FUSE

Removal and Installation Procedure

The ABS/TCS system fuse, EF11, is located in the
engine fuse block. Counting from the battery toward
the surge tank, it is the first system fuse in the row.

KAA4F410

KAA4F420

Tightening Torque

7 N•m (62 lb-in)

4. Installation should follow the removal procedure in

the reverse order.

INDICATORS

The indicator lamps ABS and EBD and TCS are part of
the instrument cluster. Refer to Section 9E, instrumenta-
tion/ Driver informatio
n, for removal and replacement
details.

 

 

 

 

 

 

 

Content   ..  269  270  271  272   ..