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SsangYong Korando II (1996-2006 year). Manual - part 228

SSANGYONG MY2002

3D-16 REAR AXLE

KAA3D360

KAA3D370

KAA3D390

KAA3D380

2. Install the lateral rod in axle hosing.

Notice: Do not tighten the nuts completely.

Installation Notice

3. Install the shock absorber in axle housing.

Installation Notice

Tightening Torque

30 - 45 N•m

(22 - 33 lb-ft)

Tightening Torque

150 - 180 N•m

Tightening Torque

70 - 80 N•m

(52 - 59 lb-ft)

4. Install the stabilizer bar and upper/lower arm in

axle housing

Installation Notice

5. Install the propeller shaft of rear axle side and

tighten above the fixing bolts/nuts.

Installation Notice

6. Install the brake cable, air bleeder hose, oil pipe,

LCRV unit in rear axle assembly with assembled
completely.

Installation Notice

7. Bleeding the air in brake, install the tire.

30 - 45 N•m

(22 - 33 lb-ft)

150 - 180 N•m

(111 - 133 lb-ft)

150 - 180 N•m

(111 - 133 lb-ft)

Stabilizer bar cap bolt

Upper arm nut

Lower arm nut

12 - 23 N•m

(9 - 17 lb-ft)

6 - 8 N•m

(53 - 71 lb-in)

15 - 19 N•m

(11 - 14 lb-ft)

LCRV Mounting Bolt

Air Breather Hose Bolt

Brake Oil Pipe (M10)

REAR AXLE 3D-17

SSANGYONG MY2002

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2. Measure the run-out of shaft.

KAA3D400

KAA3D410

KAA3D430

Inspection

1. Check the shaft spline for the wear and damage.

KAA3D420

Specified value

Within 1.0 mm

3. Measure the run-out of shaft flange.

Specified value

Within 0.13 mm

4. Install the axle shaft and measure the clearance

of shaft direction.

Specified value

Within 0.38 mm

SSANGYONG MY2002

3D-18 REAR AXLE

UNIT REPAIR

AXLE ASSEMBLY

KAA3D440

REAR AXLE 3D-19

SSANGYONG MY2002

1 Drive Pinion Lock Nut

........................... 240 - 310 N•m (177 - 229 lb-ft)

2 Washer
3 Companion Flange
4 Pinion Oil Seal
5 Bearing Slinger
6 Bearing
7 Shim
8 Shim
9 Bearing Cup

10 Breather Nipple
11 Rear Axle Housing
12 Oil Drain Plug ............ 28 - 42 N•m (21 - 31 lb-ft)
13 Shim
14 Bearing
15 Drive Pinion
16 Bearing Cap

17 Bolt ......................... 87 - 124 N•m (64 - 94 lb-ft)
18 Bearing
19 Shim
20 Ring Gear
21 Shaft Lock Pin
22 Differential Case
23 Ring Gear Mounting Bolt

.................................. 75 - 90 N•m (55 - 66 lb-ft)

24 Thrust Washer
25 Differential Pinion
26 Thrust Washer
27 Side Gear
28 Differential Shaft
29 Housing Cover
30 Bolt ............................ 38 - 46 N•m (28 - 34 lb-ft)
31 Oil Filler Plug ............ 28 - 42 N•m (21 - 31 lb-ft)

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