SsangYong Musso. Manual - part 516

 

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SsangYong Musso. Manual - part 516

 

 

TRANSFER CASE (TOD)  5D2-11

4. Electric Shift Default Mode

If the motor fails to reach its destination, the TCCU will attempt the following (in order):

a. The TCCU will wait 3 seconds then attempt the shift again.

b. If the second attempt to reach the destination fails the TCCU will wait 3 seconds then attempt to rotate the

motor back to the original position. If successful, all future shifts will be inhibited until the Ignition is cycled.

c. If the attempt to return to the original position fails, the TCCU will wait 3 seconds then attempt to rotate the

motor to the original position again. If the second attempt to return to the original position is successful, the
“4WD CHECK” lamp will be illuminated, and all future shifts will be inhibited until the Ignition is cycled.

d. If the second attempt to return to the original position fails the motor will be turned off, the “4WD CHECK”  lamp

will be illuminated, and all future shifts will be inhibited until the Ignition is cycled.

TOD

TM

 System Operation

The TOD

TM  

System is responsible for distributing torque between the front and rear axles. The TCCU monitors the

propshaft speeds, operating range (High/Low), and ABS activity and then applies a calculated amount of torque to
the front axle by Pulse Width Modulating the current applied to the EMC.

1. Touch-off Torque

The minimum EMC Duty Cycle is based on the vehicle speed and throttle position

The TCCU receives the TPS signal from the following sources:

On vehicles equipped with CAN, the TCCU receives the TPS signal from the CAN bus.

2. When Slip Detection

The TCCU continuously monitors the front and rear propshaft speeds to detect wheel slip.

3. Wheel Slip Control

When wheel slip is detected the TCCU controls the EMC duty cycle as necessary until the wheel slip is reduced
below the allowable limit. The EMC Duty Cycle will then be reduced to the Touch-Off value.

4. Brake/ABS Strategy

When the ABS System is active, the EMC Duty Cycle is set to a fixed duty cycle (30%) to aid in braking without
counteracting the ABS System.

5. 4L Strategy

When the system is operating in 4L, the TCCU continues TOD

TM

 (operation provided that the propshaft speed is

below 175 rpm (5220 pulses/minute)). When the speed increases above 175 rpm, the EMC Duty Cycle is set to
the maximum value (88%) which applies the maximum available torque to the front axle.

5D2-12  TRANSFER CASE (TOD)

Pin

1

2

3

4

5

6

7

8

Function

Motor HI-LO

Motor LO-HI

EMC

Battery (+)

Ignition

Position Return

Diagnosis Display

-

Pin

9

10

11

12

13

14

15

16

Function

HI / LO Switch

Position 2

Front Speed

TPS Supply (Diesel)

Speed/TPS Return

Motor HI-LO

Motor LO-HI

Speed Reference

Pin

17

18

19

20

21

22

23

24

Function

Ground

Ground

Battery (+)

K-LINE

4L Illumination

CAN-H

CAN-L

Auto T/M, Neutral

Pin

25

26

27

28

29

30

-

-

Function

ABS Input

Brake Switch

Position 1

Position 3

Rear Speed

Position 4

-

-

TOD CONTROL UNIT

Shape and function of TOD Control Unit

TRANSFER CASE (TOD)  5D2-13

Speed Sensor/Clutch Coil and Motor Connector

Speed  senso /clutch coil and shift motor connector locate upper
backside transfer case (upper part of shift motor).

-

Shift motor connector : Black

-

Speed sensor and clutch coil connector : White

Shift Mtor Connector

Speed Sensor/Clutch Coil Connector

Rear View for Connector

Pin

A

B

C

D

E

F

G

Function

Position 4

Motor (Counter-Clockwise)

Position 3

Position 2

Position 1

Position Retum

Motor (Clockwise)

Pin

H

I

J

K

L

M

N

Function

Clutch Coil (EMC)

Front Speed Return

Front Speed

Front Speed Sensor Supply

Rear Speed Sensor Supply

Rear Speed

Rear Speed Return

Rear View for Connector

5D2-14  TRANSFER CASE (TOD)

 

 

Motor HI-LO(clockwise)

Motor LO-HI(counterclockwise)

PIN 13

CONTROL UNIT DIAGRAM

TOD CONTROL UNIT

14

 

 

 

 

 

 

 

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