SsangYong Musso. Manual - part 507

5D1-12  TRANSFER CASE (PART TIME 4408)

Removal & Installation Procedure

1. Disconnect the negative terminal from the battery.

2. Lift up the vehicle and fix it safely.

3. Remove the drain plug and drain the oil.

Reinstall the drain plug.

* If planar damper is installed, unscrew 4 bolts and remove

the planar damper.

Installation Notice

Tightening  Torque

19 - 30 Nm

4. Remove the breather hose.

5. Disconnect the speedometer cable connector and other

cable connectors and wiring harnesses.

6. Support the transfer case with jack and remove the front

and rear propeller shafts from the transfer case.

Installation Notice

Front

Rear

81 - 89 Nm

70 - 80 Nm

Tightening Torque

TRANSFER CASE (PART TIME 4408)  5D1-13

7. Remove the center mounting nuts and end sides mounting

bolts of the cross member and then remove the cross
member.

Installation Notice

Tightening Torque(1)

Tightening Torque(2)

21 - 35 Nm

62 - 93 Nm

8. Remove the transfer case by removing the bolts attaching

the transfer case to the transmission.

Installation Notice

Notice

Apply long-term grease to the inner spline of the transfer
case input shaft.

9. Installation should follow the removal procedure in the

reverse order.

Tightening  Torque

38 - 51 Nm

5D1-14  TRANSFER CASE (PART TIME 4408)

UNIT REPAIR

TRANSFER CASE

Preceding Work : Removal of the transfer case

TRANSFER CASE (PART TIME 4408)  5D1-15

1 Nut
2 Spring Washer
3 Oil Seal
4 Companion Flange
5 Snap Ring
6 Torsional Damper
7 Pipe Plug
8 Bolt
9 Bolt

10 Speed Sensor and Harness

Bracket

11 Speed Sensor Assembly

12 Speed Sensor
13 O-Ring
14 Locking Clip
15 Connector
16 Motor Assembly
17 Oil Seal
18 Bearing
19 Bolt
20 Tag
21 Decal
22 Wiring Harness Clip
23 Bolt
24 Cover Assembly
25 Nut
26 Snap Ring
27 Bearing
28 Needle Bearing
29 Cover
30 Clutch Coil Assembly
31 Speed Gear
32 Oil Seal
33 Return Spring
34 Magnet
35 Clutch Housing

36 Lock-up Assembly
37 Snap Ring
38 Lock-up Hub
39 Sleeve Return Spring
40 Lock-up Collar
41 Rail Shaft
42 Lock-up Fork
43 Snap ring
44 Spacer
45 Driven Sprocket
46 Driven Sprocket
47 Drive Chain
48 Shaft and Pump Assembly
49 Screw
50 Pump Housing
51 Pump Gear Set
52 Pump Cover
53 Spring Pin
54 Hose Clamp
55 Hose Coupling
56 Oil Strainer
57 Output Shaft
58 Reduction Hub
59 Shift Fork Assembly
60 Shift Fork Facing
61 Pin, Roller and Retainer
62 Pin
63 Cam Roller
64 Retainer
65 Reduction Shift Fork
66 Nut
67 Plane Washer
68 Oil Seal
70 Companion Flange
71 Spacer
72 Front Output Assembly

73 Breather Hose
74 Bolt
75 Front Adapter Assembly

76 Snap Ring
77 Oil Seal
78 Spiral Pin
79 Front Adapter
80 Snap Ring
81 Bearing
82 Input Shaft Assembly
83 Sleeve Assembly
84 Needle Bearing
85 Input Shaft
86 Thrust Washer
87 Retaining Ring
88 Thrust Plate
89 Sun Gear
90 Gear Carrier Assembly
91 Planet Carrier
92 Pinion Shaft
93 Thrust Washer
94 Pinion Gear
95 Needle Roller Bearing
96 Pinion Needle Spacer
97 Electric Shift Cam
98 Torsion Spring
99 Spacer

100 Shift Shaft
101 Case Assembly
102 Oil Seal
103 Snap Ring
104 Bearing
105 Dowel Pin
106 Ring Gear
107 Case