SsangYong Musso. Manual - part 480

AUTOMATIC TRANSMISSION  5A-97

20. Install the ten pin connector in the case engaging the tangs

on the connector in the notches in case.

4WD MODELS ONLY

21. Route the portion of the wiring loom coming out of the

case down between the inhibitor switch and the case.
Position the ten pin plug on the wiring loom bracket .

5A-98  AUTOMATIC TRANSMISSION

Rear Band Assembly

To assemble the rear band assembly  proceed as follows:

1. Check the rear band for any cracks or damage along the

lining and metal backing.

2. Install the reaction anchor strut into the main case, without

shims.

Notice

If fitting a new band, soak the new band in automatic
transmission fluid (or a minimum of five minutes prior to
assembly.

3. Carefully install the rear band into the transmission case

and ensure that it is properly fitted in the case.

4. Position the apply strut on the rear band then engage the

apply strut in the servo lever.

5. Install the cam plate and tighten the screws to specification.

Figure 8.19 - Thrust Bearing and Washer Locations

Figure 8.18 - Rear Servo and Band

AUTOMATIC TRANSMISSION  5A-99

Output Shaft and Gear Assembly

To assemble the output shaft and gear assembly (refer to
(figure 8.19), proceed as follows:

1. Check that the output shaft bush is not won or damaged.

Replace if necessary.

2. Check for damage to parking pawl teeth on the ring gear.

Replace if necessary.

3. Check that the sealing ring grooves have not been

damaged.

4. Lubricate the sealing rings with automatic transmission fluid.

5. Assemble the sealing rings to the output shaft with the scat

cut uppermost.

6. If previously dismantled, assemble the ring gear to the output

shaft and secure with circlip. Ensure that the circlip is firmly
seated in its groove.

7. Fit the thrust bearing assembly No. 10 onto the output shaft

using petroleum jelly.

8. Carefully install the output shaft assembly in the case to

prevent damage to the sealing rings.

Rear Servo Assembly

To assemble the rear servo assembly (refer to figure 8.18),
proceed as follows.

1. Check the servo piston ‘O’ rings and gasket for any damage.

2. Lubricate the servo piston ‘O’ rings with automatic

transmission fluid, and fit the ‘O’ rings to the piston grooves.

3. Assemble the piston to the cover, ensuring that ‘O’ ring

compression is adequate but not excessive.

4. Align the spring on the piston spigot, then position the rear

servo rod into the spigot.

Notice

Do not use petroleum jelly on the gasket.

5. Assemble the gasket to the cover and fit the assembly to

the case.

6. Apply Loctite 567 sealant to the bolts. Install the bolts and

tighten to specification.

5A-100  AUTOMATIC TRANSMISSION

Planet Carrier Assembly and Centre Support

To assemble the planet carrier assembly and centre support,
proceed as follows.

1. Check the carrier and planet assembly for any damage or

irregularity and ensure that all pinions rotate freely and
that the pinion end float is within the tolerance stated in
section 9.2.

2. Install the one way clutch (OWC) retainer to the planet

carrier with the inner edge pointing downwards. Inspect
the OWC race and the sprag assembly for wear or damage.
Replace if necessary.

3. Install the outer race in the drum. Press the race to the

bottom of the drum and install the retaining circlip. Ensure
the circlip is firmly seated in its groove.

Refer to figure 8.21.

4. Install the OWC into the outer race with the lip edge

uppermost. Lubricate the sprags with automatic
transmission fluid. Refer to figure 8.20.

5. Check that the plugs are fitted to the centre support, then

assemble the centre support into the OWC, ensuring that
the support will rotate in an anti-clockwise direction only.
Refer to figure 8.21.

Figure 8.20 - Planet Carrier Assembly and

Centre Support

6. Lubricate the No.9 needle thrust bearing and the thrust

washer with petroleum jelly and fit them to the rear face of
the planet carrier. Refer to figure 8.19.

7. Install the planet assembly and the centre support into the

case, and align the centre support mounting bolt holes.

8. Install the centre support bolts finger tight.

9. Install the circlip retainer ensuring that the circlip is

completely seated in the groove of the case.

10. Remove the centre support bolts and apply Loctite 222 or

equivalent to the threads. Install the bolts and torque to
specifications.