Scania Generator set en-GB 2 374 139. Operator’s manual - part 4

 

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Scania Generator set en-GB 2 374 139. Operator’s manual - part 4

 

 

Maintenance
Checking electrolyte level
1. Check that the electrolyte level is at the cor-
rect level above the plates in all cells (see ta-
ble).
2. Top up with distilled water when necessary.
Battery capacity
X = Electrolyte level
above the plates
X
140 Ah
20-25 mm
175 Ah
20-25 mm
180 Ah
20-25 mm
220 Ah
30-35 mm
225 Ah
30-35 mm
Electrolyte level for low maintenance battery
Battery capacity
Electrolyte level above
the plates
180 Ah
30-35 mm
Checking state of charge
Note:
Unless the generator set is equipped with a bat-
tery charger (optional), an external battery
charger must be connected when necessary to
charge batteries.
1. Check the density with an acid tester.
In a fully-charged battery it should be:
-
1.280 g/cm3 at +20°C
-
1.294 g/cm3 at 0°C
1.308 g/cm3 at -20°C
2. Charge the battery if density is lower than
1.20 g/cm3. A discharged battery freezes at -
5°C.
IMPORTANT!
Disconnect the cable terminal prior to charging
to prevent damage to the engine control unit.
Avoid boost charging as this damages the battery
over time.
Note:
It is not possible to measure the specify gravity if
the battery has recently been topped up with dis-
48
Maintenance
tilled water. It takes several days for water and
acid to mix properly.
Cleaning
1. Clean batteries, cables and cable terminals.
2. Check that all cable terminals are firmly
tightened.
3. Grease the battery terminals and cable termi-
nals with Vaseline.
Renewal
Removal:
1. Disconnect the negative cable (-) from the
battery.
2. Disconnect the positive cable (+) from the
battery.
Fitting:
1. Connect the positive battery cable (+).
2. Connect the negative battery cable (-).
49
Maintenance
Exhaust system
Draining of water in the condensation
separator
1. Remove the condensation separator drain
valve and drain the water.
2. Refit the drain valve.
Condensation separator, silencer
Engine
Retightening of screws for engine
brackets
Retighten the screws in the 2 engine brackets,
one bracket on either side.
Tightening torque: 128 Nm.
Running
Every month during storage
When starting at low temperatures, Scania rec-
ommends that the engine heater (optional) is
turned on before starting.
Engine bracket
Start and run the engine until operating tempera-
ture is reached and then perform the maintenance
items below.
1. Checking oil level.
2. Checking coolant level.
3. Checking air cleaner vacuum indicator.
4. Check for engine leaks.
50
Maintenance
Generator
Retightening screws for connectors
WARNING!
Make sure the generator has cooled down before
the actions are carried out.
Generator Mecc Alte
IMPORTANT!
Use counterhold during tightening to prevent the
plastic rail from breaking.
1. Loosen the 8 screws on the upper hatch of the
generator and remove the hatch.
2. Tighten the nuts of the three brass screws on
both sides of the plastic rail.
• Tightening torque, M16: 80 Nm.
Retightening the screws on the Mecc Alte generator
• Tightening torque, M20: 100 Nm.
3. Fit the top hatch, then tighten the 8 screws.
Generator Stamford
Tightening torque for screw joint
Busbar
Number of
Thread
Torque
width
screw
(Nm)
(mm)
joints
25
2
M8
17
30
2
M8
17
40
2
M10
28
50
2
M12
45
60
4
M10
28
80
4
M12
45
100
5
M12
45
120
5
M12
45
Retightening the screws on the Stamford generator
51
Maintenance
Retightening connectors
Retighten all the connectors and cable connec-
tions in the central electric unit.
The illustration shows an example of a central electric unit
52
Maintenance
Removal of condensation
When commissioning after storage
Note:
If the generator is equipped with a generator
heater (optional), it should be used to remove
any condensation.
If the generator set has not been used for some
time, any condensation in the generator must be
removed.
Blow hot air, 50-60°C over the generator's air in-
takes and air vents.
IMPORTANT!
Hold the nozzle of the heat source at least 300
mm from the generator and do not blow with a
high pressure.
Cleaning
Engine
Clean the engine with warm water. Use high-
pressure jets with caution and avoid spraying
electric parts such as the starter motor, the engine
alternator or the batteries.
Generator
IMPORTANT!
The generator may not be cleaned with water or
detergent.
Dry off the generator with a lint free cloth or
blow carefully with compressed air.
53

 

 

 

 

 

 

 

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