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POWER-ASSISTED BRAKE SYSTEM 5C–1 BRAKES POWER-ASSISTED BRAKE SYSTEM CONTENTS Service Precaution......................................... 5C - 2 Hydraulic Brakes ........................................... 5C - 9 Filling Master Cylinder Reservoir................ 5C - 9 Front Caliper Brake Hose.............................. 5C - 11 Front Caliper Brake Hose and Associated Parts ....................................... 5C - 11 Removal ..................................................... 5C - 11 Rear Axle Brake Hose................................... 5C - 12 Rear Axle Brake Hose and Associated Parts ....................................... 5C - 12 Removal ..................................................... 5C - 12 Brake Pipe..................................................... 5C - 13 Removal ..................................................... 5C - 13 P & B (Proportioning and Bypass) Valve ...... 5C - 14 P & B (Proportioning and Bypass) Valve Sectional View .......................................... 5C - 14 Removal ..................................................... 5C - 14 Main Data and Specifications ........................ 5C - 15 Brake Pedal................................................... 5C - 16 Checking Pedal Height ............................... 5C - 16 Stoplight Switch............................................. 5C - 18 Parts Location............................................. 5C - 18 Fluid Reservoir Tank ..................................... 5C - 20 Fluid Reservoir Tank and Associated Parts ....................................... 5C - 20 Removal ..................................................... 5C - 20 Master Cylinder Assembly ............................ 5C - 21 Master Cylinder Assembly and Associated Parts ....................................... 5C - 21 Removal...................................................... 5C - 21 Main Data and Specifications ........................ 5C - 23 Vacuum Booster Assembly ........................... 5C - 24 Vacuum Booster Assembly and Associated Parts ....................................... 5C - 24 Removal...................................................... 5C - 24 Exterior Components .................................... 5C - 27 Exterior Components and Associated Parts ....................................... 5C - 27 Removal...................................................... 5C - 27 Vacuum Booster Overhaul ............................ 5C - 28 Vacuum Booster ......................................... 5C - 28 Main Data and Specifications ........................ 5C - 29 Front Disc Brake Pads .................................. 5C - 31 Front Disc Brake Pads Inspection .............. 5C - 31 Associated Parts ....................................... 5C - 31 Removal...................................................... 5C - 32 Front Disc Brake Rotor.................................. 5C - 34 Inspection ................................................... 5C - 34 Front Disc Brake Caliper Assembly............... 5C - 36 Front Disc Brake Caliper Assembly and Associated Parts ....................................... 5C - 36 Removal...................................................... 5C - 36 Front Disc Brake Caliper ............................... 5C - 39 Front Disc Brake Caliper Disassembled View................................... 5C - 39 Disassembly ............................................... 5C - 39 Main Data and Specifications ........................ 5C - 42 Rear Disc Brake Pads ................................... 5C - 43 Brake Pads Inspection................................ 5C - 43 |